If you’re looking for an efficient way to load and unload materials, the hydraulic decoiler machine on a gantry truck is the perfect solution. This machine is designed to ensure ease of handling, convenience, and precision. In this article, we’ll cover the structural features, installation requirements, precautions, operating process, and maintenance of the hydraulic decoiler machine on the gantry truck.
I. Structural Features of the Hydraulic Decoiler Machine on Gantry Truck
The hydraulic decoiler machine on the gantry truck is composed of a material rack, gantry truck, material bearing frame, hydraulic system, and electrical system. Here are some of its structural features:
Decoiler machine section:
- The main spindle adopts an oil pressure expansion system, which exerts a strong clamping force and provides good safety.
- The end of the main spindle is supported by an arm and adopts a dual oil cylinder stretching mechanism to improve stability.
- The material rack has an automatic pressure-holding function during operation.
Gantry truck section:
- The hydraulic lifting system is used to lift and lower the material smoothly, providing excellent safety.
- Electronic limit switches are utilized to effectively control the travel of the gantry truck.
- Together with the material bearing frame, it ensures safe and accurate loading.
II. Installation Requirements of the Hydraulic Decoiler Machine on Gantry Truck
The hydraulic decoiler machine on the gantry truck is relatively easy to install and can be installed on a cement floor in a general factory. It only requires fastening with expansion screws.
III. Precautions for Using the Hydraulic Decoiler Machine on Gantry Truck
To ensure safe and effective use of the hydraulic decoiler machine on the gantry truck, you should take the following precautions:
- The machine must be grounded to prevent electric shock incidents and circuit interference.
- The centerline of the material rack must be aligned with the centerline of the punch press.
- When operating the oil pressure expansion mechanism, the material can be placed into the material rack when relaxing, and the material will be tightened when expanding.
IV. Operating Process of the Hydraulic Decoiler Machine on Gantry Truck
Here’s how to use the hydraulic decoiler machine on the gantry truck:
- Place the material on the gantry truck, stabilize it, and open the two supporting arms to prevent interference during loading.
- Start the gantry truck loaded with materials, and when the material is close to the spindle of the material rack, stop and stabilize it.
- Lift the gantry truck platform to raise the material to the centerline and stop when it is level with the spindle’s centerline.
- At the same time, release the oil pressure expansion mechanism to allow the gantry truck to continue forward.
- Stop when the material axis is aligned with the scale on the supporting plate, and then close the two supporting arms before lowering the gantry truck to its original position.
- After the material is properly positioned, use the oil pressure expansion mechanism to clamp it.
V. Maintenance and Inspection of the Hydraulic Decoiler Machine on Gantry Truck
Regular maintenance and inspections are necessary to ensure the optimal performance and longevity of the hydraulic decoiler machine on the gantry truck. Here are some things to keep in mind:
- Regular inspections are required every six months or after 1,000 hours of use.
- Check for any deformation, damage, electrical leakage, or short circuits in the external wiring.
- Check the switches on the control panel to ensure that they are conducting and that there is no oil contamination or poor contact.
- Check the timing cam switch to ensure that it is rotating and operating correctly, and that there is no oil contamination or friction at the contact points.