In the stamping industry, the pallet decoiler is a very special type of automatic equipment. But what makes it so special? In this article, Henli explains the characteristics of the pallet decoiler and how it is used in stamping production lines. Customers often consult with us about the need for an automatic feeding device for high-speed stamping of precision materials. When we recommend a stamping production line, we often suggest using a pallet uncoiler with a precision leveling machine and either a clamp feeder or a high-speed roller feeder. We also provide customers with a production line diagram and actual case study images. However, customers are often puzzled by the use of the pallet uncoiler for holding the coil material. This is because the pallet decoiler is a very special type of automatic equipment.
Performance Characteristics of Pallet Decoiler
The pallet decoiler is a horizontal decoiler designed for thin sheets, narrow strips, and high-speed stamping. It has the following characteristics:
1.Fast uncoiling speed
As a leading horizontal uncoiler in the stamping industry, the pallet decoiler has a fast uncoiling speed and is suitable for use with any high-speed stamping press. High-speed stamping presses have high production speeds, which impose strict requirements on the operating speed of the uncoiling and leveling machines. Vertical uncoilers commonly used in the market (including uncoilers, double-head uncoilers, and light uncoilers) have a speed of only 16m/min, which cannot meet the needs of high-speed feeding. The pallet decoiler, with a feeding speed of up to 30m/min, can meet the uncoiling requirements of any high-speed stamping production.
2.No inner diameter limitation for coil material
The coil material can be stacked and placed on the pallet uncoiler without any inner diameter limitation. This makes loading material simple and quick and saves time on material changes. Vertical material racks use a coil tensioning method to discharge material, which requires strict inner diameter requirements for the coil material. Also, only one coil material can be placed on a coil holder, and manual tightening of the coil material is required, making loading cumbersome. In contrast, pallet uncoilers can handle multiple coils simultaneously.
3.Real-time monitoring of uncoiling speed
The pallet decoiler’s tracking system can detect the uncoiling speed in real-time and automatically adjust the variable frequency drive to ensure high-quality coordination with high-speed stamping presses.
3.Real-time monitoring of uncoiling speed
The pallet decoiler’s tracking system can detect the uncoiling speed in real-time and automatically adjust the variable frequency drive to ensure high-quality coordination with high-speed stamping presses.
4.Customizable for dual-layer pallet uncoiling
The double-layer pallet decoiler can meet the production needs of dual-band stamping. Dual-band stamping production lines complete the stamping production of two strips in one pass, which is an advanced stamping production process and an industry trend. Dual-band stamping requires dual-band uncoiling, leveling, and feeding equipment, and the double-layer pallet decoiler is a leading model that can simultaneously uncoil two strips of material.
Conclusion
The pallet decoiler is a unique and special type of automatic equipment in the stamping industry. It has fast uncoiling speeds, no inner diameter limitations for coil material, real-time monitoring of uncoiling speed, and can be customized for dual-layer disc uncoiling. These performance characteristics make the pallet decoiler an essential piece of equipment for high-speed stamping production lines.
评一波