As the gears of the modern world relentlessly turn, industries such as motor laminations, petite kitchen and bathroom appliances, lighting fixtures, automobile parts, and stainless steel products witness a recurring usage of metal discs. The primary method for processing these discs usually involves an amalgamation of a press machine and a roller feeder or an NC servo feeder, leading to the standard procedure for stamping disc blanking. While this conventional process brings automation to the table, it also leaves a notable footprint in the form of waste from scrap edges, thereby inflating the overall production costs.
Unleashing Efficiency with Swing Servo Feeders
A more viable, cost-efficient alternative to the traditional disc blanking stamping production is to embrace the swing servo feeder’s potential. Not only does this innovative feeder facilitate back and forth movement of the feedstock, but it also strategically utilizes the scrap corners. The result is a remarkable enhancement in the material utilization rate, thereby streamlining the disc stamping production line. This revolutionary approach, in turn, presents an opportunity for substantial savings in production costs, giving enterprises a competitive edge in the market.
The Mechanics of Swing Servo Feeders
A swing servo feeder’s core components comprise a swing frame, a feeder body, and an electronic control box. The feeder operates via a single Programmable Logic Controller (PLC) that propels two servo motor sets. The first set is tasked with the feeder body’s feeding while the second set orchestrates the left-right swing function.
The swing frame houses two parallel straight rails in the left-right direction, serving as the base for the swing servo motor and left-right ball screw. A signal line connects the swing servo motor to the electronic control box, enabling the swing control function during real-time production.
Implementing Swing Servo Feeders in Practice
In an operational setting, the swing servo feeder collaborates with a press machine. The process commences by programming the electronic control box touch screen, followed by the servo motor driving the left-right ball screw. This action pushes the material from left to right into the press machine, triggering the stamping process.
As the material is completely stamped from left to right, the servo motor nudges the left-right ball screw forward. It then reverses the left-right ball screw from right to left, marking the beginning of the second row of material stamping. This innovative method paves the way for circle-to-circle tangential stamping production, which significantly amplifies material utilization.
Embracing the swing servo feeder presents an enticing opportunity to transform your production line. Its innovative design and efficient operation ensure optimal use of materials, minimizing waste and thereby reducing production costs. It is the future of disc blanking stamping production, promising to bring significant improvements in material utilization and enterprise competitiveness.