In the dynamic realm of precision stamping, the eccentric wheel feeder has long held sway as a prominent feeding mechanism. Operated by an eccentric disk connected to the stamping press’s output shaft, it impels the connecting rod and rocker arm into motion. However, the direct influence of the rocker arm on feeding distance adjustment introduces a persistent challenge—lack of smoothness. This leads users to manually adjust the feeder’s distance, a cumbersome process involving meticulous tweaking of the screw on the rocker arm with preset tools. The drawbacks are evident: unstable feeding distances, prolonged adjustment times, and excessive material waste.
Unleashing Precision: The Mechanical NC Feeder Advantage
Rationalized Structure for Enhanced Operability
In response to these challenges, the mechanical NC feeder emerges as a meticulously developed alternative to the roller feeder. Integrating precision stamping presses with servo feeding, mechanical relaxation, and user-friendly interfaces, it addresses the intricacies of feeding distance adjustment. The rationalized and practical structure ensures robust operability.
Stability Redefined: Achieving Sub-0.1mm Precision
One of its remarkable improvements lies in achieving feeding precision within 0.1mm. This eradicates errors stemming from experiential adjustments, guaranteeing uniform feeding during stamping. Concentric differences between products formed in successive strokes are minimized to an impressive below 0.01mm.
Time is Money: Rapid Adjustment with CNC Precision
The mechanical NC feeder revolutionizes adjustment by utilizing electronic numerical control (CNC) for visual interfaces. This allows direct data input, streamlining the adjustment process to under 5 minutes. Say goodbye to the time-consuming trial-and-error associated with manual adjustments.
Minimizing Waste: Smart Material Management
Digitized control minimizes adjustment time, requiring only one or two adjustments for optimal performance. This eradicates material wastage during continuous adjustment processes, translating to significant cost savings and reduced production costs.
Innovation Meets Practicality: Outperforming Existing Technologies
Empirical evidence showcases the mechanical NC feeder’s superiority in stability, precision, reduced adjustment time, and decreased material wastage. It stands as an innovative and practical solution, outperforming existing technologies in the precision stamping arena.
Versatility Unleashed: Multi-Stage Feeding for Economic Gains
Beyond its precision, the mechanical NC feeder offers versatile multi-stage feeding with minimal additional component costs. Compatible with various mold types and stamping presses, it ensures high efficiency and broad economic benefits.
Workflow Excellence: Seamless Operation of Mechanical NC Feeders
The practical workflow involves introducing raw material into the feeder via the material support rack. Utilizing the touch screen human-machine interface, the feeding distance is set, and the relaxation device guides the material into the mold templates for stamping. Achieving a center distance below 0.01mm after two consecutive formings, the mechanical NC feeder enhances precision, reduces material wastage, and elevates the market competitiveness of stamped products.
In the ever-evolving landscape of precision stamping, the mechanical NC feeder stands as a game-changer, offering a seamless blend of precision, efficiency, and economic benefits. Embrace the future of stamping technology with this innovative feeding solution.