Automated Stamping Feeders Evolved for Modern Manufacturing
After decades of R&D, Henli Machinery has developed five distinct feeder systems – Air, Roller, NC Servo, Gear, and Clamp-type feeders – each engineered with unique drive mechanisms and precision control logic. As specialists in stamping automation, we detail their technical characteristics to empower informed purchasing decisions.
Gear Feeders: The Automotive Industry’s Secret Weapon
In automotive transmission gear stamping operations where 800-1,200 SPM speeds and ±0.03mm positional accuracy are non-negotiable, gear feeders demonstrate unmatched performance.
Technical Advantage:
The patented gear synchronization system converts press rotation into intermittent motion through precision indexers. This direct mechanical linkage ensures:
-
Perfect synchronization with press cycles at 0.01-second intervals
-
Vibration-free operation even at 1.5m/s feed speeds
-
Repeatable accuracy for complex gear tooth profiles
Automotive Application Constraints:
While ideal for mass-producing transmission gears requiring:
-
High-speed continuous stamping (2,000+ components/hour)
-
Critical tooth profile alignment (±0.02mm tolerance)
-
Minimal downtime for gear ratio changes
The system requires custom gear sets (1-4 ratios) for different blank sizes. This makes it particularly cost-effective for Tier 1 automotive suppliers producing 500,000+ identical gears annually.