In the dynamic world of stamping production, the NC Servo Feeder stands tall, revolutionizing the game with its electronic control system. This cutting-edge technology eliminates the pitfalls associated with traditional feeders, offering impeccable precision, reliability, and ease of adjustment. As a pinnacle of high-cost performance in the stamping industry, the NC Servo Feeder proves its worth through seamless sheet metal conveyance. However, unlocking its full potential requires meticulous installation, a crucial step often underestimated.
Precision Installation for Optimal Performance
1. Setting the Foundation: Drill and Secure
To kickstart the installation process, drill and tap 2-4 threaded holes on the designated positions of the installation plate. This ensures a sturdy foundation, addressing concerns of accuracy and stability. The installation plate, once secured in place, forms the backbone for the subsequent steps.
2. Elevate and Align: Main Body Placement
Suspend the main body using a lifting rope, carefully aligning the key between the slide plate and the installation plate. The seamless connection is then reinforced by securing the main body with the provided matching screw bolts. This step guarantees a robust foundation for the feeder’s functionality.
3. Height Precision: Adjusting the Slide Plate
Operational discrepancies often arise in the stamping process, particularly concerning feeding height. The NC Servo Feeder slide plate comes to the rescue, offering an adjustable range of approximately 100mm. Loosen the 2 bolts on the slide plate, manipulate the bolts fixed to the installation plate, and achieve the desired horizontal position. Once perfected, tighten the screws to lock in the optimal setting.
4. Mold Perfection: Ensuring Alignment
Securing the mold is a critical aspect of installation. Guarantee the mold’s perpendicular alignment with the roller direction. Additionally, install the relaxation position on the press slide block. For stamping thin materials with a gap between the material support plate and the lower die, incorporate the material guide device to prevent bending. Ensuring the mold’s alignment with the rollers is imperative to prevent material deviation, ensuring uniform feeding distances.
5. Strategic Connections: Wiring and Control Box Installation
Efficient operation hinges on strategic connections. Connect and position the two sets of cam signal lines with the press, establishing a seamless link. Install the NC Servo Feeder control box, meticulously checking for normal operation. This final step ensures that the feeder integrates seamlessly into the production line.
In the realm of stamping efficiency, the NC Servo Feeder emerges as a game-changer. Its installation, though intricate, is a small investment for the unparalleled performance it offers. This comprehensive guide empowers clients to navigate the installation process with confidence, unlocking the full potential of the NC Servo Feeder in diverse stamping applications.