In the realm of manufacturing, the assembly of an air feeder plays a pivotal role in streamlining processes. Let’s delve into the intricacies of this apparatus and its operational prowess.

Enhancing Precision: The Setup Phase

When setting up the air feeder, affix one end of the main body securely to the workbench adjacent to the punch slider. A floating rod within the main body aligns with a guide plate fixed at the punch slider’s end. This guide plate, driven by the reciprocal motion of the punch slider, imparts pressure or releases tension on the floating rod.

Streamlined Material Flow: Operational Dynamics

In the operational phase, material enters through the feeding drum, traverses the material stop wheel, movable clamp plate, and fixed clamp plate before finding its place on the workbench beside the punch slider. The material’s position is pivotal for subsequent stamping by the punch slider. Adjusting the material stop wheel optimizes the positioning, ensuring efficient stamping.

Material Clamping Mechanism

In the initial state, the movable clamp plate rests close to the positioning baffle, allowing the material to pass seamlessly. This dynamic interaction occurs between the reliable movable clamp plate and the second movable clamp plate, as well as between the reliable fixed clamp plate and the second fixed clamp plate.

Precision Stamping: The Pneumatic Symphony

Upon initiating the punch, the punch slider’s downward movement, coupled with the guide plate’s descent, exerts pressure on the floating rod. This action transmits a signal to the time relay, initiating a series of controlled movements. The lifting cylinder secures the material by moving the reliable movable clamp plate downward, while the expansion cylinder advances the second movable clamp plate, progressing the material.

Ensuring Optimal Results

The reliable fixed clamp plate and the second fixed clamp plate collaborate to prevent material wrinkling, ensuring the stamping process yields optimal results. Upon completing the stamping cycle, as the punch slider ascends, the guide plate follows suit, releasing the floating rod and initiating the material release process.

Automated Precision: Time Relay Integration

The inclusion of a time relay introduces a controlled delay in signal reception for the lifting and expansion cylinders. This delay aligns with the tension release on the floating rod, completing the material feeding process. Simultaneously, the guide plate’s pressure and floating rod release accomplish the reset of the drive mechanism.

Customized Feeding Length

Noteworthy is the positioning baffle featuring a feeding length adjustment screw, allowing tailored adjustments based on specific requirements. This versatility ensures adaptability in the material feeding process, a key feature of the air feeder’s efficiency.

Unleashing Efficiency: The Automation Advantage

The reciprocal motion of the punch slider ensures the tight and release cycles of the floating rod, sending precise signals to the time relay. This seamless automation serves as a reliable alternative to manual feeding, mitigating safety concerns and reducing labor intensity.

Precision Benefits

Automatic feeding enables precise positioning and equidistant material flow during stamping, minimizing scrap production, enhancing material utilization, and ultimately optimizing production costs. The air feeder emerges as a technological ally in the manufacturing landscape, embodying efficiency, precision, and safety.

Air Feeder
Air Feeder