Enhancing Stamping Precision: The Role of Leveling Machines

In the realm of stamping automation production lines, the leveling machine stands as a vital support facility. Its primary function revolves around the meticulous leveling and rectification of materials before the stamping process ensues, thereby elevating the overall quality of the stamped products. While numerous manufacturers in China produce leveling machines, the discerning eye may note subtle differences in appearance and design principles, such as the parallel roller staggered pressure leveling method. However, these disparities pale in comparison to the profound variations in stability, leveling accuracy, and failure rates experienced during practical usage. These discrepancies are deeply rooted in disparities concerning material utilization, manufacturing processes, intricate details, and assembly techniques adopted during production.

Commitment to Excellence: Ensuring Customer Satisfaction

At the heart of our operations lies a commitment not merely to sell leveling machines but to ensure that our customers reap tangible benefits from our products. We steadfastly uphold the delivery of high-caliber equipment to our esteemed clientele, striving to optimize the utility of our leveling machines. This unwavering dedication to customer satisfaction propels us to pursue excellence across all facets of material selection, manufacturing processes, intricate detailing, and meticulous assembly procedures during the production phase.

Unparalleled Quality Assurance: Setting Industry Standards

Every component employed in our leveling machines adheres rigorously to industry-leading standards. For instance, our bearings exclusively comprise original NSK bearings sourced from Japan and FAD bearings procured from Germany. Gears are crafted from imported bearing steel, meticulously processed through precision grinding and gear grinding techniques. Our rollers boast the prestigious SHK brand from Japan, ensuring impeccable feeding accuracy and prolonged lifespan. Roller bearing steel undergoes a rigorous regimen of heat treatment, chrome plating, and regrinding, boasting a remarkable hardness exceeding HRC60, thereby guaranteeing enduring performance without succumbing to wear and tear. Additional components, including dial indicators from Japan’s Mitutoyo, frequency converters from Taiwan An, AC contactors from Schneider, intermediate relays from Omron, and handwheels from Dingye, further underscore our unwavering commitment to quality excellence.

Precision Engineering: Elevating Performance Standards

In terms of processing technology, precision reigns supreme across all fronts. Each component undergoes meticulous crafting using state-of-the-art CNC machining centers and automatic lathes, ensuring unparalleled precision and seamless integration within the entire machinery framework. Notable highlights include:

  1. Meticulous Panel Processing: The wall panels of our leveling machines undergo meticulous processing via CNC machining centers, ensuring uniformity in dimensions.
  2. Stress-Relief Welding: The leveling machine body is meticulously welded from steel plates, with the welding surfaces undergoing meticulous polishing. Subsequent stress-relief annealing treatments preemptively alleviate internal stresses within the body, ensuring unparalleled accuracy in both the body and machining hole positions.
  3. Optimized Roller Construction: Leveling rollers are meticulously crafted from chromium steel 40CR, undergoing quenching, high-frequency quenching, and hard chrome plating processes. This yields an impressive surface hardness ranging between HRC58-61, accompanied by a 0.05mm chrome plating thickness on one side.
  4. Precision Gear Grinding: Transmission gear tooth surfaces undergo high-frequency grinding treatments, further elevating the performance standards of our machines.

Assembly Excellence: Fine-Tuning Precision

The assembly phase of our leveling machines warrants meticulous attention, particularly concerning roller installation, which significantly influences leveling accuracy. After the installation of all lower rollers, our assembly personnel meticulously employ calipers to finely position the left and right side plates. Following precise positioning, each roller shaft undergoes meticulous inspection to ensure seamless operation. Simultaneously, rigorous checks ascertain the compatibility between the feed upper roller shaft seat, leveling upper roller shaft seat, and the left and right side plates, guaranteeing smooth integration without tolerances exceeding 50 threads. Once all seats seamlessly align with the leveling machine side plates, upper roller shaft installation ensues, followed by comprehensive coordination checks. Subsequent trials, spanning over 48 hours, subject the machine to rigorous leveling inspection tests, ensuring unparalleled accuracy. For customized and novel leveling machines, in-depth production tests within our factory premises further validate the operational prowess and performance standards of our products.

Tailored Solutions: Catering to Diverse Needs

While steadfastly upholding quality benchmarks, we remain committed to providing tailored solutions tailored to diverse customer requirements. This encompasses a spectrum of interventions, including the incorporation of leveling auxiliary rollers, utilization of PU rollers for leveling (sourced from Germany), integration of frequency converters, installation of photoelectric sensing devices, height augmentation of leveling machines, incorporation of material support rollers, and deployment of fully automatic lubrication devices. Each enhancement endeavor is meticulously calibrated to ensure that every leveling machine delivers substantial benefits to our esteemed clientele.

In conclusion, our relentless pursuit of excellence, coupled with unwavering commitment to customer satisfaction, underscores our position as a trailblazer in the realm of leveling machines. With an unwavering focus on quality, precision engineering, and tailored solutions, we remain steadfast in our mission to elevate industry standards and empower our customers with unrivaled performance and reliability.

Leveling Machine
Leveling Machine