Unlocking the Potential of Automation

The 3 in 1 press feed line stands as a pinnacle of automation in the manufacturing realm. Regardless of whether it handles thin, medium, or thick plates, the operational guidelines remain consistent, ensuring seamless functionality. Let’s delve into the step-by-step procedure for utilizing this state-of-the-art equipment.

Power Connection and Pressure Adjustment

Initiating the Setup Process

  • Connect Power: Begin by connecting power to the 3 in 1 press feed line. Ensure a stable connection, and then proceed to adjust the pressure of the three-point combination to 0.5MPa.

Decoiler Section Operation

Effortless Material Handling

  • Activate Decoiler Section: Operate the decoiler section via the touchscreen interface. Opt for the manual operation mode and follow these steps:
    1. Arm Adjustment: Raise the material pressing arm and lower the material supporting arm using the touchscreen controls.
    2. Expansion Mandrel: Contract the decoiler expansion mandrel, ensuring a secure grip on the material. Adjust the inner and outer material blocking arms accordingly for optimal alignment.
    3. Material Placement: Use a crane or manual assistance to position the material onto the decoiler expansion mandrel, ensuring precision alignment.
    4. Blocking Arm Positioning: Adjust the position of the outer blocking arm as per the thickness of the plate, ensuring proper support.
    5. Coil Handling: Raise the material supporting arm and adjust the coil head position for seamless material flow.

Leveling Feeder Setup and Calibration

Precision Feeding for Superior Output

  • Feeding Preparation: Prepare the leveling feeder for operation by following these steps:
    1. Arm Adjustment: Raise the feeding and folding arm, opening the leveling rollers for material passage.
    2. Spacing Adjustment: Adjust the spacing of the entrance material blocking wheel to accommodate the material width.
    3. Material Feeding: Utilize touchscreen controls to feed the material head to the folding arm, ensuring smooth transition into the leveling rollers.
    4. Roller Positioning: Lower the leveling roller to the appropriate position, aligning it with the material width.
    5. Automation Transition: Switch the decoiler operation mode from manual to automatic for streamlined production.

Parameter Configuration and Validation

Fine-Tuning for Optimal Performance

  • Parameter Setting: Configure the feeding parameters according to press, die, and process requirements, including length, speed, and frequency.
  • Testing Phase: Conduct manual feeding and operational tests to validate system functionality and alignment.
  • Automation Ready: Once manual testing confirms seamless operation, transition the system to full automation for efficient production.

By adhering to these meticulous steps, manufacturers can harness the full potential of the 3 in 1 press feed line, maximizing efficiency and productivity in their operations.

3 in 1 Press Feed Line
3 in 1 Press Feed Line