Unveiling the Three-in-One Decoiler Straightener Feeder

The three-in-one decoiler straightener feeder is an essential piece of equipment in various industries such as precision stamping, automotive, electronics, aerospace, construction hardware, and household appliances. To ensure proper maintenance and increase efficiency, it’s crucial to comprehend the apparatus’s structure and function. This article will discuss the composition, benefits, and functional components of the NCHL series three-in-one decoiler straightener feeders.

The All-In-One Solution for Coil Sheet Material Production

The three-in-one decoiler straightener feeder, also known as the integrated machine, leveling feeder, or multi-function feeder, is designed to optimize automated production of coil sheet materials. Compared to traditional discrete stamping automation production lines, this equipment boasts a compact structure, smaller footprint, higher automation efficiency, superior leveling accuracy, enhanced stability, and reduced failure rates, making it the go-to choice for automated production lines.

Breaking Down the Three Functional Components

The three-in-one decoiler straightener feeder comprises three primary functional components: the decoiling section, the leveling and feeding section, and the electrical control section.

  1. Decoiling Section: This section includes the unwinding machine frame, the rotating device in the expanding and contracting reel (controlled by a frequency converter), the material support arm, the material pressing arm, the material blocking roller, and other optional functions, as well as the loading trolley. The material support arm is installed below the left side of the expanding and contracting reel, the material pressing arm above the left side, and the material blocking roller above the right side. The loading trolley is positioned beneath the expanding and contracting reel.
  2. Leveling and Feeding Section: This section comprises the leveling and feeding machine frame and five components installed on the frame: the folding arm, lifting arm, leveling, feeding, and output guiding. The folding arm is installed at the front end of the leveling and feeding machine frame, corresponding to the coil material head’s position, the lifting arm beneath the folding arm, and the output guiding at the output end, composed of two rows of vertical guide tubes.
  3. Electrical Control Section: The electrical control of the three-in-one decoiler straightener feeder adopts a two-stage design, with the main electrical box located between the unwinding and leveling feeding sections. A touch screen human-machine interface panel is placed on the front side (in the feeding line direction), employing Taiwanese or Japanese imported brands. The leveling and feeding machine body is connected to the unwinding machine body, with circuits and pipelines divided into two sections for ease of connection and usage. The electrical components of the three-in-one decoiler straightener feeder are predominantly Japanese brands, offering advantages such as high quality, long service life, low failure rates, high precision, and global warranty coverage.

Innovative Leveling and Feeding Mechanism

The leveling and feeding portion employs a parallel roller leveling method and a minimal deformation correction principle, with upper and lower working roller rows cross-arranged for precision material correction. The feeding belt material is formed by a double pneumatic cylinder pressing mechanism and two sets of feeding roller groups. Leveling relaxation is driven by a pneumatic cylinder piston pressing down the upper slide block, allowing the upper leveling mechanism to exert pressure, with high-precision feeding accomplished through a Japanese imported servo motor.

Reliable Transmission Mechanism

The transmission mechanism includes a Japanese imported servo motor, planetary servo reducer, synchronous belt, and high-precision gears. The servo motor drives the high-precision planetary servo reducer, which in turn drives the feeding roller wheel and leveling roller wheel through the synchronous belt, completing the fine feeding and leveling process. Relaxation is achieved by a double pneumatic cylinder lifting the upper slide block for rapid material release.

Harnessing the Power of the Three-in-One Decoiler Straightener Feeder

Understanding the structure, function, and benefits of the three-in-one decoiler straightener feeder is crucial for ensuring its efficient operation, optimal maintenance, and enhanced productivity. With its advanced design, the NCHL series three-in-one decoiler straightener feeders provide a superior solution for automated production of coil sheet materials across various industries. By leveraging its compact structure, high automation efficiency, and exceptional leveling accuracy, businesses can enjoy increased stability and reduced failure rates, leading to a more streamlined and efficient production process.

If you have any questions or require further clarification about the three-in-one decoiler straightener feeder apparatus, please do not hesitate to contact us for a more detailed explanation.

Three-in-One Decoiler Straightener Feeder
coil feeding line