Pre-Processed Strip

Protect Existing Holes and Use the Right Feature for Registration

This guide separates the real material or manufacturing requirement from standard servo-feeder functions, then identifies the data and validation needed for a reliable line.

Engineering answer: Laser-drilled or pre-perforated strip is the workpiece; the HENLI coil feeder does not drill the holes and is not an SMT component-tape feeder. The application can be feasible when the strip provides stable roll-contact lands, sufficient stiffness, controlled tension and a clear strategy for registering the existing pattern to the next operation.
Strip indexThe feeder controls the commanded travel of the carrier strip.
Roll contactRolls can be positioned on solid carrier lands when geometry allows.
Pilot registrationA die pilot can reference a suitable existing hole or feature.
TensionLoop and payoff settings can reduce pulling on thin perforated material.

What the Evidence Supports

This page separates the real material or manufacturing topic from capabilities that have not been demonstrated for a HENLI servo feeder.

  • The original article described 01005 SMD tape handling rather than metal-coil feeding.
  • No 200-hole feeder plate, 1000-cycle performance or ±0.01 mm system was evidenced.
  • The retained engineering intent is handling pre-processed metal strip in stamping or forming.
servo feeder for pre-processed metal strip
The application requires a drawing of the perforation pattern and solid contact lands.
metal strip feed path and roll contact
Pilot registration, pressure and tension should be tested with the real strip.

Evidence Required for Special Claims

The application name alone does not prove a special machine capability. Treat each claim as project-specific and record the evidence used for quotation and acceptance.

  • Machine specification: identify the exact model, component ratings, environmental limits and approved material envelope.
  • Performance: state the test material, feed pitch, cycle rate, sample size, measurement method and acceptance tolerance.
  • Certification or compatibility: identify the applicable standard, scope, configuration and supporting report instead of relying on a general label.

What the Servo Feeder Controls—and What It Does Not

Engineering area Feeder or line action Boundary
Strip index The feeder controls the commanded travel of the carrier strip. Existing hole-to-hole error is not erased by the feed command.
Roll contact Rolls can be positioned on solid carrier lands when geometry allows. Contact across weak perforations may deform the pattern.
Pilot registration A die pilot can reference a suitable existing hole or feature. Pilot entry and feeder release must be coordinated.
Tension Loop and payoff settings can reduce pulling on thin perforated material. The feeder should not be the only tension-regulating element.

Application Data to Verify Before Quotation

Use measured production data and material documentation. A feeder model should not be selected from the application name alone.

  • Provide strip width, thickness, alloy and temper.
  • Provide a drawing of hole size, pitch, rows and solid carrier lands.
  • Define which feature is the registration datum for the next process.
  • Confirm allowable hole deformation, scratches and roll marks.
  • Measure cumulative pitch error over the length that matters to the die.
  • Trial pilot entry, release and production speed with the real strip.

Recommended Engineering Workflow

1. Map the pattern

Overlay roll contact, guides and pilots on the strip drawing.

2. Choose the datum

Define whether servo position, a pilot hole or vision controls final registration.

3. Protect the carrier

Set pressure and tension to avoid collapsing perforated zones.

4. Measure accumulation

Check both single-pitch repeatability and long-length pattern error.

Frequently Asked Questions

Does HENLI make an SMT tape feeder?

This page concerns metal strip feeding for stamping or forming, not pick-and-place component tape.

Can an existing hole be used as a pilot?

Yes, if the hole and surrounding material are suitable and the die release sequence is engineered.

Should the feed rolls touch the perforations?

Prefer stable solid lands when possible; the real pattern must be reviewed and tested.

Technical References

These sources support the material, process or component boundary discussed above. They do not certify a HENLI machine unless an HENLI-specific test or certificate is explicitly identified.

Related HENLI Resources

Define the Application Before Selecting a Feeder

Send the material standard and condition, width and thickness range, feed pitch, target strokes per minute, press and die details, surface requirements, line layout and the acceptance method. HENLI can review the standard feeder scope and identify any special engineering that still requires validation.

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