After Henli Machinery research and development , finally the updated nonwoven disposable surgical mask production line machines are in manufacture . Current situation of Novel Corona Virus 2019 are global spread . The demand for surgical mask are increasing quickly day by day . Now appearing shortage of all kinds of masks , include normal disposable surgical mask , N95 mask , KN 95 mask , etc . It is important for manufactory to produce good quality surgical masks to protect people health . Now we not only mask making machines , but also have masks for sale , include non-woven masks , N95 masks , etc. Please contact me if you interest .
This page is the introduction of the nonwoven disposable surgical mask production line of Henli Machine-SYDA
This Machine,High Speed, Low noise,Easy to operate and after leaving the factory, you can start production without debugging.Conformity Rate exceeds 99.5%.
(The bottom of this page also show our N95 / KN95 Production Line)
1+1 Fully Automatic Disposable Face Mask Making Machine
Production line composition: mask body printing machine, high-speed servo ear welding machine, mask conveyor
With Packing Machine
Automated production line for manufacturing disposable masks which is mainly used servo control system.The pass rate of good products is as high as 99.5%, and the production efficiency is 95-120 pieces per minute, with high stability.
Full automatic disposable mask machine is connected to the automatic packaging machine to maximize production efficiency. It is suitable for automatic packaging of single-piece or multi-piece(1-10pcs/bag) masks.
High strength and high precision main frame servo drive mechanism.
1.High strength automobile connecting rod is used as the connecting part.
2.High precision Japan(Taiwan) brand servo and slide rail provide power drive .
3.The whole mechanism is made of lightweight aluminum alloy with low noise and no pollution.
Stable earloop welding mechanism
1.High standard processing technology makes the height error of each welding head within 0.005mm.
2.Special welding head material makes the pattern surface smooth without burr, firm and durable, and does not stick to ear strap and mask.
3.The earloop clamping claw adopts asymmetric structure, which makes the opening larger and makes it difficult missing the ear band .
Overall structure is light and simple
1.Food grade stainless steel and aluminum alloy are used in contact with the mask, which is clean and free of metal pollution .
2.Low noise and minimal vibration.
3.The efficiency can reach 95-120pcs / min, and the stable yield rate is more than 99.5%
Focus on details of customer experience
1.Earloop scissors are made of commercial products with wide market coverage, which can be easily installed and adjusted, and greatly reduce the cost of consumables.
2.The discharge tray of the mask adopts the design of barb to prevent the defective products caused by the separation of the mask.
3.The joints of moving parts disposed to prevent loosening, so as to improve the operation rate of the equipment .
Comparison of machines of 4 rollers，1 Ultrasonic（A） and 6 rollers，2 Ultrasonic（B)
1. Materials shelf distance to body machine is big , The transition section of cloth is long, which is easy to lead to material deviation.
2.The material shelf overall center of gravity is high and easy to shake.
1. Integrated installation of materials shelf and body machine ,Short transition section, stable and easy feeding . One minute to load material , efficient and comfortable.
1.Sheet metal and wrinkle wheel separation is adopted, the advantages is easy assembly , but when running high speed, it is easy to break pieces when shut down the machine. When change fabric or folding depth is shallow, it is easy to disperse (Folding depth should be shallow when the fabric is narrow).
1.Integrated structure, the contact surface between folded sheet metal and cloth is long enough, the stability is very high after adjustment, and the mask is flat.
2.Suitable for most fabrics on the market.
1.The nose bar is easy to be blocked and position offset
2. The position is adjusted through wheels and not convenient .
1.After continuously optimized in the nose bar section , improve the stability . Time for replace material is shorter and the scraps are controlled within 2-3 pieces
2.The sliding block design can quickly clean up the accumulated leftovers.
3.Nose bar position adjust by screw , easy for operation .
Mask Body Welding
1. The integral welding of the long and short sides of the mask will affect the overall welding effect after the welding wheel is worn.
1.Long and short sides welding separately.
2.Welding wheel can adjusted independently according to the fabric direction .
3.Two ultrasonic improve the welding speed , it can be 250-350pcs/min .
4.Mask flatness more even .
Quality of Mask
1. The mask is fluffy, which is not conducive to stacking and increases the cost of labor and packaging .
1.The mask is flat and hard. It can stack more than 25pcs, and the later packaging volume will be reduced by about 1 / 3.
Flat Type Disposable Mask Machine （One drag Two）
This machine:Flat Type Disposable Mask Machine （One drag Two）
In China, this machine has been eliminated, but let’s briefly introduce this machine.
1. The equipment will stack three or four rolls of non-woven fabrics together through the body machine of the mask (the nose bridge is automatically cut and clipped to fit) and automatically position until the non-woven fabric is folded . Automatically discharge after cutting and forming. The mask is transmitted to the ear belt machine by the conveyor and automatically weld the elastic cord (The production line can include one elastic cord welding machine , two or three machines . Henli’s standard type is with two machines )
2. It is mainly used in the automatic equipment of making disposable face mask with non-woven fabric .
3. The equipment is simple in operation, stable in working, high efficiency in loading and unloading , compact in structure and small in land occupation. The frame is made of aluminum alloy ,which is solid, nice appearance and rust free. It adopts Japan Mitsubishi PLC and writes its own program actions .
4. Main mechanism components: non-woven fabric coil placing frame, mask body machine lamination, nose bridge automatic straightening and cutting, automatic folding, welding, cutting, transfer conveyor , elastic cord welding machine, automatic blanking conveyor belt, etc.
We own a subsidiary named Dongguan SYDA Idustrial Robot Co., Ltd. This factory also locates in Dongguan City, established in 2015, possessing a big and beautiful plant. Products of SYDA Robot: N95 type and 3 plys flat type full automatic disposable mask making machines with ultrasonic technology.
In response to the requirements of the state, we have also carried out research on the automation of medical mask related equipment. We have independently developed N95 mask machine, one drag one plane high-speed mask machine and other equipment, which can provide automatic solutions for all mask related equipment such as medical companies, including mask packaging automation production line, mask packaging disinfection automation production line, etc.
Guangdong Province, a key manufacturer of anti-epidemic materials, and one of the only nine mask machine manufacturers.
Our equipment is exported to all over the world, such as South Korea, Canada, Italy, Saudi Arabia, Africa, etc…