In the realm of industrial machinery, the double-head unwinding machine emerges as a game-changer. Let’s explore its intricacies and unrivaled benefits that set it apart in the manufacturing landscape.

Unraveling the Structure

Frame and Pivot Dynamics

The foundational elements of the double-head unwinding machine comprise a robust frame, connecting seat, positioning hole, pivot, and bearings. The connecting seat, affixed to the frame, houses a pivotal mechanism connected through precision bearings. Extending upward from the pivot is a platen, boasting a support shaft secured by three clamps, crafting a double-head cantilever structure with a rotational capability.

Precision Positioning

Within this intricate structure, a positioning pin adorns the platen, while the connecting seat hosts two symmetrical positioning holes. This meticulous design allows for accurate positioning, crucial during material change. The pin is easily removable, facilitating the rotation of the platen to the desired position before securing it back in place.

Dynamic Damping Mechanism

Baffle and Damping Innovation

At the inner end of the sleeve lies a baffle, introducing a damping mechanism for controlling unwinding speed. This mechanism incorporates a movable ring, a damping ring crafted from specialized damping material, and an adjusting screw. The adjusting screw, threading through the support shaft, connects to the movable ring, ensuring precise control. The damping ring, in contact with the baffle, introduces a linear groove, facilitating controlled movement.

Brace and Material Blocking Mastery

Connecting each brace to the baffle is a pin shaft, limiting axial movement and allowing for strategic opening and closing. The outer end of the brace extends to a material blocking plate, forming a loading head to prevent material slippage. This innovative design ensures a secure grip during the unwinding process.

Operational Symphony

Seamless Working Process

The operational prowess of the double-head unwinding machine involves loading material onto the brace, rotating the material blocking plate to create a loading head, and securely fastening it with a nut. The nut’s rotation prompts the axial sliding of the support seat, pushing the hinge rod to open the brace and secure the material. The controlled unwinding speed, facilitated by the damping mechanism, ensures a smooth material extraction process.

Efficient Material Change

A pivotal aspect of its efficiency lies in the quick material change facilitated by the dual-head design. Rotating the pivot allows immediate fixation of the other material end with the positioning pin. This ingenious feature minimizes downtime, maximizing overall production efficiency.

Unveiling Key Advantages

Structural Simplicity and Innovation

The double-head unwinding machine boasts a simple yet innovative structure, providing unparalleled flexibility in expanding and contracting the brace. This adaptability proves crucial in diverse manufacturing scenarios.

Controlled Unwinding Speed

The incorporation of a damping device ensures precise control over the unwinding speed. This feature is paramount in maintaining consistency and quality in the manufacturing process.

Dual Material Handling

A standout feature is its capability to simultaneously handle two material rolls. This dual-head design significantly expedites the material change process, ultimately enhancing production efficiency.

In conclusion, the double-head unwinding machine stands as a beacon of innovation in industrial machinery. Its meticulous design, efficient operation, and key advantages position it as a frontrunner in the pursuit of manufacturing excellence.

Double-Head Unwinding Machine
Double-Head Unwinding Machine