If you’re in the electronic industry or hardware stamping manufacturing, you may be searching for a reliable, efficient, and space-saving machine that can integrate the functions of feeding, leveling, and decoiling. Look no further than the Three-in-One Decoiler Straightener Feeder Machine. This article will discuss the key features and benefits of this advanced machine that can improve your production efficiency and reduce labor intensity.
The Three-in-One Decoiler Straightener Feeder Machine is designed with four main sections: decoiling, leveling, feeding, and discharging. Each section features unique characteristics that contribute to the machine’s precision, reliability, and safety.
The hydraulic expansion system of the decoiling section enables automatic locking and release of the coil, ensuring high reliability, low labor intensity, and good safety. A pressure arm prevents material from becoming loose, while a photoelectric induction system enables automatic material discharge. Pneumatic material support controls the curvature of the material, ensuring smooth feeding. A material pushing arm pushes the material sent out by the pulling roller towards the direction of the leveling machine, equipped with a photoelectric eye to start and stop the pulling roller.
The leveling roller is made of high-quality round steel, quenched by high frequency, and treated with hard chrome, ensuring a surface hardness of HRC60°C or higher and a precision of 0.01mm. The upper roller features a 4-point micro-adjustment structure, with a worm gear and worm adjustment of the downward pressure, enabling high adjustment accuracy and good self-locking. The correction and relaxation section employs an eccentric shaft mechanism with flexible action and high precision, which can be quickly relaxed by the electrical signal given by the punch press, with strong downward pressure and accurate material guiding.
The original Mitsubishi high-efficiency computer servo system from Japan controls the feeding section, enabling easy and fast operation, shortening work preparation time, and improving production efficiency. The body structure is integrally formed with precision construction. The feeding roller is heat-treated and ground with HRC60°C hard chrome, ensuring high hardness, strong wear resistance, long service life, and low motion noise. The upper and lower feeding rollers feature a gap-free transmission structure, improving feeding accuracy.
The discharging section employs a worm gear and worm lifting system, enabling adjustment of the height according to the punch press mold line, with an adjustment range of up to 150mm. It is suitable for the product mold height of different specifications and is convenient and reliable to adjust.
Electrical Control Section
The complete set of Mitsubishi servo control system from Japan is adopted, including Mitsubishi PLC operation panel, driver, servo motor, and timing relay, which realizes high-precision positioning. Through the human-machine interface, various parameters and operating conditions during operation can be monitored at any time, and various parameters can be conveniently and quickly set.
The Three-in-One Decoiler Straightener Feeder Machine offers several benefits to manufacturers in the electronic and hardware stamping industries.
High Precision and Efficiency
The integration of feeding, leveling, and decoiling functions reduces errors during feeding and leveling, achieving high precision requirements. The automated production improves production efficiency, reducing production costs and the labor intensity of operators.
The easy installation of the Three-in-One Decoiler Straightener Feeder Machine can greatly save space in your production area, maximizing your floor space utilization.
Reliable and Safe
The hydraulic expansion system of the decoiling section ensures automatic locking and release of the coil, ensuring high reliability and good safety. The discharging section’s worm gear and worm lifting system enable adjustment of the height according to the punch press mold line, making it suitable for products of different specifications. The machine’s structural features, such as the material pushing arm and photoelectric eye, contribute to the machine’s reliability and safety.
Ease of Use
The Mitsubishi high-efficiency computer servo system from Japan makes the Three-in-One Decoiler Straightener Feeder Machine easy and fast to operate. The human-machine interface enables convenient and quick parameter setting, shortening the work preparation time and improving production efficiency.
The Three-in-One Decoiler Straightener Feeder Machine offers several benefits to manufacturers in the electronic and hardware stamping industries. Its high precision, efficiency, space-saving design, reliability, and ease of use make it an ideal device for modern production lines. With its unique structural features and advanced Mitsubishi servo control system, this machine can improve production efficiency, reduce production costs, and enhance the safety and reliability of your manufacturing process.