Project Description

Machine Info

zigzag servo feeder
  • Product Name:Zigzag Servo Feeder Machine

  • Model: NCF series

  • Function: Special feeding equipment for wafer material cutting (material saving)

  • Material width:100-1600 mm

  • Material thickness: 0.2-6.0 mm

  • Feeding speed:15 m/min

  • Feeding line height:70-250 mm

  • Servo Motor: 1.0 – 5.0

Features

The zigzag servo feeder is a specialized machine designed for cutting wafers. It differs from a standard servo feeder by featuring a work frame that moves left and right, controlled by a servo motor. This allows the feeder to adjust the position of the wafer as it is being cut, resulting in circular cuts and improved material utilization. Additionally, if the wafers being cut are different sizes, the feeder can automatically calculate the best arrangement angle to save as much material as possible. Overall, the zigzag servo feeder offers a more efficient and precise solution for wafer cutting compared to a standard servo feeder.

zigzag servo feeder
zigzag servo feeder

Features of the Zigzag Servo Feeder:

1.Two-Dimensional Movement: The zigzag servo feeder uses a two-axis alternate feeding mechanism, which allows for movement of materials in two dimensions. This enables effective and rapid cutting of wafers, resulting in improved material utilization.

2.Precise Cutting: The feeder can be shifted multiple times based on the diameter of the wafers being cut, ensuring circular cuts and maximizing material utilization. The arrangement angle can also be automatically calculated for different sized wafers for maximum material saving.

3.Advanced Electronic Control System: The feeder is equipped with a Mitsubishi PLC control system and two Yaskawa servo motors, ensuring precise control of the feeding rollers and left-right movement. The minimum distance between sides can be set within 0.5mm and feeding error can be controlled within ±0.08mm, meeting demanding processing requirements.

4.Easy Operation: The feeder’s touch screen allows for easy input of material width, cutting diameter, and feeding step, and the control system automatically calculates the movement and feeding distance, enabling fully automatic operation.

zigzag servo feeder

Our system features automatic discharge method selection, which maximizes the utilization rate of the materials by saving the production specifications you enter during operation. With this feature, you can expect the utilization rate to increase up to 95%.

Data Table

Model NC-
100
NC-
200
NC-
300
NC-
400
NC-
500
NC-
600
NC-
800
NC-
1000
NC-
1300
NC-
100B
NC-
200B
NC-
300B
NC-
400B
NC-
500B
NC-
600B
NC-
800B
NC-
1000B
NC-
1300B
Width of Material (mm) 100 200 300 400 500 600 800 1000 1300
Thickness of Material (mm) 0.2-2.2
0.2-3.2
Feed Length Max. (mm) 9999.99
Max. Speed (m/min) 15
Servo Motor (Kw) 1.0 1.0 1.0 1.0 1.5 1.5 2.0 3.0 4.5
Power Supply 220V/380V/415V
Feed Line Height (mm) 70-250
Realse Type Mechanical/ Pneumatic Pneumatic

Here we introduce the parameters of the medium and thin plate series, as well as the parameters of the thick plate series, with a thickness of 6.0mm. The parameters of the zigzag servo feeder are actually the parameters of the servo feeder. If necessary, you can directly read the product details of the servo feeder, or contact Henli directly.

Video

zigzag servo feeder
zigzag servo feeder

The circle cutting production line, consisting of a hydraulic decoiler machine, thick plate steel leveler machine, and a zigzag servo feeder machine, boasts several key features, such as a high material utilization rate and high feeding accuracy. These machines work together to provide a highly efficient and accurate stamping automatic feeding operation.

This production line is widely used in the manufacturing of various products, including monitor brackets, DVD brackets, fax machine hardware accessories, computer electrical hardware accessories, auto parts hardware accessories, water heater hardware accessories, shelf punching, wiper hardware accessories, lamp hardware accessories, and more.

Thanks to its advanced design and technology, this production line can automatically set the most suitable discharge method and save the specifications when the size of the production pieces is entered during operation, ensuring a material utilization rate of more than 95%. The system’s advanced control system and user-friendly interface make it easy to operate, helping to improve the efficiency and productivity of the stamping process.

Application

zigzag servo feeder

NCF-100 (small model)

zigzag servo feeder

NCF-1300 (big model)

zigzag servo feeder
zigzag servo feeder

Small Circle Cutting Line

zigzag servo feeder
zigzag servo feeder

Large aluminum sheet circle cutting production line: the hydraulic decoiler can carry 20 tons, and the material thickness is 6.0mm.