Product Name:3 in 1 Uncoiler Straightener Feeder
Model: NCHL-C series
Material width:100-1800 mm
Material thickness: 0.5-4.5 mm
Supply Ability: 20 Set/Sets per Month
Packaging Details: standard export wooden cases, sealed with stretch film.
Warranty: 2 Year
A 3 in 1 uncoiler straightener feeder is a type of machine used in manufacturing processes to process and feed coiled metal strips or wires to downstream processes.
As the name suggests, it combines three functions into one machine: uncoiling, straightening, and feeding. The uncoiling function is responsible for unwinding the metal coil or spool, while the straightening function is responsible for flattening or straightening the metal strip or wire. The feeding function then pushes the metal strip or wire forward to the next process, such as a press or a stamping machine.
The 3 in 1 uncoiler straightener feeder is commonly used in industries that require high-volume production of metal components, such as automotive parts,ceiling punching，electrical accessories, and appliance manufacturing. By combining three functions into one machine, it can improve efficiency and productivity while reducing labor costs and material waste.
Features of the medium thick plate type 3 in 1 uncoiler straightener feeder:
1.The leveling roller relaxation part of the medium thick plate type 3 in 1 uncoiler straightener feeder is changed from the standard cylinder relaxation to piston cylinder relaxation, suitable for stamping, leveling and feeding of medium and thick plate coils with a thickness of 0.5mm to 4.5mm and a width of 70mm to 1800mm.
2.The main shaft of the uncoiling machine adopts a hydraulic expansion system, and the material coil drum adopts a wedge-shaped slide structure, which can automatically lock and release the coil. The material release width is adjusted by two stop rollers with screws. When releasing material, the outer stop roller is lifted by a cylinder to avoid the material, which makes material loading and unloading reliable, with low labor intensity and good safety. The feeder is equipped with a material pressing arm to prevent material from loosening, and the material release adopts a through-beam photoelectric induction system for automatic material release. The material is pneumatically supported to control the material curvature for smooth feeding.
3.The leveling roller is made of high-alloy bearing steel and undergoes a series of heat treatment processes (quenching and tempering, lathe processing, high-frequency treatment, grinding, hard chrome plating, and grinding) to strictly ensure the steel properties and surface smoothness of the leveling roller, with a dimensional accuracy of 0.01mm.
4.The two-roller clamping and feeding structure is used, and the motor drives the upper and lower clamping rollers through a reducer to feed the material head into the leveling mainframe.
5.The leveling is adjusted by four worm gears and worm screws. The hand wheel rotates the worm screw to drive the worm gear and the upper slide block for lifting, thereby achieving adjustment of the pressing amount. The hand wheel is equipped with an adjustment dial for accurate display of the adjustment amount.
6.The leveling relaxation adopts an eccentric structure, which is realized by two cylinders. During leveling, the cylinder is ventilated and the upper slide block is pressed down by the cylinder piston. During relaxation, the cylinder lifts the slide block to relax the material. Since there is a speed exhaust valve in the exhaust pipe during relaxation, the relaxation speed is fast.
7.The worm gear lifting device can adjust the feeding height within a range of 100, which is suitable for customers with different product mold heights. The adjustment is convenient, labor-saving and reliable.
Special advantages of the medium thick plate type 3 in 1 uncoiler straightener feeder:
1.The high-rigidity structural design and strict quality control procedures for processing parts can ensure the accuracy of feeding and the quality of processed products.
2.Equipped with automatic error detection device for convenient automatic monitoring during operation and safe operation.
3.The design of the upper and lower leveling rollers can be liftable, making maintenance and repair easy.
4.The feeding length and speed (Japanese Mitsubishi) can be set using a dial switch, which is easy to operate.
5.The feeding angle can be selected at 180 degrees or 240 degrees, which improves production efficiency.
6.The feeding line height adopts a turbine gear design, which can easily adjust the height (±100mm).
7.The applicable material thickness ranges from 0.5mm to 4.5mm, and the material width can reach 1600mm. The feeding accuracy is within ±0.02mm, and the feeding length can be directly input into the panel control, with a set value range of 0-9999.00mm.
Openable Straightening Head
The upper straightening section is fully openable, allowing for convenient cleaning of the work rollers to remove oil stains, scrap waste, non-ferrous metal oxide layers, and other debris. This feature is typically selected for aluminum stamping.
Automatically Adjusting Correction
The correction amount can be adjusted via a geared motor or servo motor, and the memory can store up to 99 sets of numerical parameters, which can be accessed at any time.
The Coil Car is designed to safely and smoothly transport material to the main shaft of the decoiler. It supports the material during uncoiling, ensuring smooth entry of the coil into the leveler. We recommend using it for materials weighing over 2 tons.
Hydraulic Shearing Machine
Trimming the material’s head and tail facilitates its entry into the mold and ensures proper material collection. This machine can automatically and synchronously trim coil materials, reducing the need for manual proofreading and operation time, and improving production efficiency. For wide and thick materials, it is recommended to install additional trimming equipment.
Automatic Double-sided oil feeder
he automatic oiling system applies oil to both the upper and lower surfaces of the material, ensuring consistent lubrication and reducing the risk of friction-related defects or damage during the stamping process. This feature helps to maintain the quality of the stamped parts and extends the lifespan of the machine. Additionally, the oiling system can be easily adjusted to accommodate different types of materials, ensuring optimal performance for a wide range of manufacturing applications.
Uncoiling spindle support arm
The uncoiling spindle is supported by a hydraulic cylinder-driven support arm after loading, which balances the gravity of the main bearing and enhances the stability of the uncoiling process. This not only improves the overall performance of the machine, but also increases the service life of the spindle.
|Width of Material (mm)||50-300||50-400||50-500||50-600||80-700||80-800||80-1000||100-1300||100-1600|
|Thickness of Material (mm)||0.5-4.5|
|Max.Coil Weight (kg)||5000||5000/6000||8000||8000/10000|
|Coil I.D. (mm)||450-530||480-530|
|Max.Coil O.D. (mm)||1500|
|Feeding Accuracy (mm)||±0.1/100mm|
|Work Rollers||3 Up / Down 4|
|Feeding Level (mm)||According to Customer’s Requirements|
|Power Supper (V)||380V 3-Phrase 380V|
|Air Supply (kg/cm²)||5kg/cm²|
|Uncoil Expansion||Hydraulic Expansion|
|Servo Motor (kw)||2.9||4.4||5.5/7.5||7.5||8|
|Decoiling Motor (kw)||3||4|
|Machine Size (m)||4.70×2.50
|Machine Weight (kg)||4800||4800||5000||5200||6280||6280||8320||8970||9500|
The medium-thick plate type 3-in-1 uncoiler straightener feeder is designed to process materials with thicknesses ranging from 0.5 to 4.5mm. This machine offers several advantages, such as a centralized process flow, excellent synchronization, high precision, efficiency, energy savings, environmental friendliness, and space efficiency, eliminating the need for a waiting area. It is an ideal solution for various applications, including computer, electrical, and automobile hardware accessories, as well as metal ceiling punching.
The medium-thick plate type 3-in-1 uncoiler straightener feeder is also widely used in the 5G communication equipment parts industry. With its ability to process materials with thicknesses ranging from 0.5 to 4.5mm, it is ideal for producing various components for 5G communication equipment, such as chassis, antenna brackets, and heat dissipation plates. This machine is known for its high precision and efficient processing capabilities, making it a popular choice in the 5G communication equipment parts industry.
The medium-thick plate type 3-in-1 uncoiler straightener feeder is an essential machine in the hardware parts industry. With the ability to process materials ranging in thickness from 0.5 to 4.5mm, it is well-suited for the production of various hardware components including hinges, locks, handles, and brackets. This machine is highly efficient, accurate, and environmentally-friendly, making it a popular choice among hardware manufacturers.
The medium-thick plate type 3-in-1 uncoiler straightener feeder is commonly used in the home appliance parts industry. It can handle a range of materials with thicknesses from 0.5 to 4.5mm, and is known for its efficient and environmentally-friendly processing capabilities. It is used to produce various components for home appliances, such as refrigerator shelves, washing machine drums, and air conditioner panels.
The medium-thick plate type 3-in-1 uncoiler straightener feeder is commonly used in the auto parts industry to produce various components, such as fenders, doors, brackets, and frames. It can handle a range of materials with thicknesses from 0.5 to 4.5mm and is known for its efficient, high-precision, and environmentally-friendly processing capabilities.
Benefits of Using an Uncoiler Straightener Feeder
There are many benefits to using an uncoiler straightener feeder in a manufacturing setting. Here are a few of the most significant benefits:
Increased productivity and efficiency: By automating the process of unwinding and straightening metal coils, an uncoiler straightener feeder can significantly increase productivity and efficiency. This means that more products can be produced in less time, leading to increased profits and faster turnaround times.
Improved safety and reduced operator fatigue: Handling metal coils manually can be dangerous and exhausting work. By using an uncoiler straightener feeder, operators can avoid the physical strain of manually handling the coils, reducing the risk of injury and operator fatigue.
Reduced material waste: When metal coils are processed manually, there is a higher risk of material waste due to errors in handling and processing. An uncoiler straightener feeder helps to minimize material waste by ensuring that the metal is processed accurately and efficiently.
Factors to Consider When Choosing an Uncoiler Straightener Feeder
When choosing an uncoiler straightener feeder, there are several factors that should be considered to ensure that the machine meets the specific needs of the manufacturing process. Some of the key factors include:
Coil specifications: It is essential to consider the size, weight, and thickness of the coils that will be processed. The uncoiler straightener feeder must be able to handle the specific coil specifications of the manufacturing process.
Material handling requirements: The machine should be able to handle the specific material handling requirements of the manufacturing process. This includes the feeding rate, feeding distance, and other factors that may be unique to the manufacturing process.
Production volume and frequency: It is important to consider the production volume and frequency of the manufacturing process to ensure that the uncoiler straightener feeder can keep up with demand.
Common Issues and Solutions
Even with regular maintenance and proper operation techniques, issues can sometimes arise when using an uncoiler straightener feeder. Some common issues include:
Material slippage: This can occur when the metal is not properly aligned on the uncoiler, causing it to slip during the feeding process. To prevent this, the metal should be properly aligned and the uncoiler should be adjusted as needed.
Misfeeding: This occurs when the metal is not properly fed through the machine, leading to issues with the manufacturing process. This can be prevented by ensuring that the feeder is properly programmed and that the metal is properly aligned on the uncoiler.
Coil damage: When metal coils are processed, there is a risk of damage to the coil. This can be caused by issues with the uncoiler, straightener, or feeder. To prevent this, regular maintenance checks should be performed, and proper operation techniques should be used.
To learn more about the 3 in 1 uncoiler straightener feeder, please click the content you want to know according to your needs.
1.Important Safety Precautions for Operating a Uncoiler Straightener Feeder
2.Precautions for Maintaining and Upkeeping Your Uncoiler Straightener Feeder
3.Understanding the Uncoiling Mechanism of the Uncoiler Straightener Feeder Machine