Thick-coil handling and leveling
SHL 2-in-1 Decoiler Leveler
Combine decoiling and leveling with entry support for medium-thick and thick coil strip. Choose SHL-A for 0.5–4.5 mm or reinforced SHL-B for 0.6–6.0 mm, with capacity matched to material strength, width and thickness.
Why select SHL?
Bring Thick-Coil Preparation into One Layout
Thicker coil heads need control during loading, restraint and threading. SHL combines decoiling and leveling with entry preparation so these operations can be arranged together beside the downstream line.
Control the Coil Head Before Leveling
The SHL-300B view shows the relationship between coil support, entry equipment and the leveling section. Prepare the curved strip end before guiding it into the rollers.
Allow Access Along the Material Path
Arrange the machine with room for coil loading, moving entry equipment, roller adjustment and maintenance. Confirm the full line footprint with the outlet buffer and feeder.
SHL-A and SHL-B selection
Match the Series to the Actual Material
Choose the thickness range, then check the width allowed at that thickness. Material strength, coil dimensions and coil weight are all part of the final model selection.
0.5–4.5 mm Material
Use the A-series capacity table for medium-thick strip. Nominal width alone does not establish the capacity at maximum thickness.
0.6–6.0 mm Material
Use the reinforced B-series table for the required thick-strip combination. Review higher-strength materials separately from the reference capacity.
| Specification | SHL-200 | SHL-300 | SHL-400 | SHL-500 | SHL-600 | SHL-700 | SHL-800 |
|---|---|---|---|---|---|---|---|
| Maximum strip width | 200 mm | 300 mm | 400 mm | 500 mm | 600 mm | 700 mm | 800 mm |
| SHL-A model | SHL-200A | SHL-300A | SHL-400A | SHL-500A | SHL-600A | SHL-700A | SHL-800A |
| SHL-A thickness | 0.5–4.5 mm | 0.5–4.5 mm | 0.5–4.5 mm | 0.5–4.5 mm | 0.5–4.5 mm | 0.5–4.5 mm | 0.5–4.5 mm |
| SHL-B model | SHL-200B | SHL-300B | SHL-400B | SHL-500B | SHL-600B | SHL-700B | SHL-800B |
| SHL-B thickness | 0.6–6.0 mm | 0.6–6.0 mm | 0.6–6.0 mm | 0.6–6.0 mm | 0.6–6.0 mm | 0.6–6.0 mm | 0.6–6.0 mm |
| Coil inside diameter | 450–530 mm | 450–530 mm | 450–530 mm | 450–530 mm | 450–530 mm | 450–530 mm | 450–530 mm |
| Coil outside diameter | 1,500 mm | 1,500 mm | 1,500 mm | 1,500 mm | 1,500 mm | 1,500 mm | 1,500 mm |
| Listed line speed | 15 m/min | 15 m/min | 15 m/min | 15 m/min | 15 m/min | 15 m/min | 15 m/min |
| Motor power | 3 HP / 3 HP | 3 HP / 5 HP | 5 HP / 5 HP | 5 HP / 7.5 HP | 7.5 HP / 7.5 HP | 7.5 HP / 10 HP | 10 HP / 10 HP |
| Coil expansion | Manual standard; hydraulic optional | Manual standard; hydraulic optional | Manual standard; hydraulic optional | Manual standard; hydraulic optional | Hydraulic standard | Hydraulic standard | Hydraulic standard |
Metric is the source unit; imperial dimensions and speeds are rounded conversions. Confirm the applicable motor specification, coil load rating, electrical supply and ordered accessories with the quotation.
SHL-A Width-Thickness Capacity
Maximum strip width at each thickness, for material with yield strength ≤235 N/mm².
| Model / thickness | 0.5 mm | 0.8 mm | 1.2 mm | 1.5 mm | 2.0 mm | 2.5 mm | 3.2 mm | 3.8 mm | 4.5 mm |
|---|---|---|---|---|---|---|---|---|---|
| SHL-200A | 200 mm | 200 mm | 200 mm | 200 mm | 200 mm | 160 mm | 120 mm | 100 mm | 80 mm |
| SHL-300A | 300 mm | 300 mm | 300 mm | 300 mm | 260 mm | 220 mm | 150 mm | 130 mm | 100 mm |
| SHL-400A | 400 mm | 400 mm | 400 mm | 400 mm | 400 mm | 360 mm | 320 mm | 250 mm | 200 mm |
| SHL-500A | 500 mm | 500 mm | 500 mm | 500 mm | 460 mm | 420 mm | 350 mm | 300 mm | 250 mm |
| SHL-600A | 600 mm | 600 mm | 600 mm | 600 mm | 530 mm | 500 mm | 400 mm | 350 mm | 280 mm |
| SHL-800A | 800 mm | 800 mm | 800 mm | 800 mm | 720 mm | 620 mm | 600 mm | 520 mm | 450 mm |
SHL-B Width-Thickness Capacity
Maximum strip width at each thickness, using the same ≤235 N/mm² yield-strength reference. The SHL-B series starts at 0.6 mm; for 0.6 mm to below 1.0 mm, confirm working width against the actual material.
| Model / thickness | 1.0 mm | 1.5 mm | 2.0 mm | 2.5 mm | 3.0 mm | 4.0 mm | 5.0 mm | 6.0 mm |
|---|---|---|---|---|---|---|---|---|
| SHL-200B | 200 mm | 200 mm | 200 mm | 180 mm | 160 mm | 150 mm | 120 mm | 100 mm |
| SHL-300B | 300 mm | 300 mm | 300 mm | 280 mm | 220 mm | 180 mm | 150 mm | 135 mm |
| SHL-400B | 400 mm | 400 mm | 400 mm | 380 mm | 360 mm | 300 mm | 260 mm | 220 mm |
| SHL-500B | 500 mm | 500 mm | 480 mm | 450 mm | 400 mm | 350 mm | 300 mm | 250 mm |
| SHL-600B | 600 mm | 600 mm | 600 mm | 500 mm | 460 mm | 400 mm | 330 mm | 280 mm |
| SHL-800B | 800 mm | 800 mm | 760 mm | 700 mm | 620 mm | 580 mm | 420 mm | 320 mm |
SHL-700A and SHL-700B are available within the model range; their width-thickness capacities are confirmed for the requested material. Coil weight and dimensions, incoming shape and the required leveling result are checked before final selection.
Restraint, grip and loading
Plan the Coil Handling Around the Job
Coil restraint, mandrel expansion and loading equipment each serve a different purpose. Select them together with coil weight, dimensions, spring-back and the available handling space.
Pneumatic Pressing Arm
The arm helps keep the outer coil wraps controlled during handling and pay-off. Set the restraint and threading arrangement for the actual coil condition and machine procedure.
Hydraulic Mandrel Expansion
The hydraulic mechanism operates the mandrel expansion to grip and release the coil bore, reducing manual effort during changeovers. Match the arrangement to the selected model and coil.
Manual Standard · Hydraulic Optional
Select hydraulic expansion when the coil and changeover routine justify it. Confirm the expansion range and coil load rating in the ordered configuration.
Hydraulic Expansion Standard
The larger model sizes list hydraulic expansion as standard. Review coil dimensions and loading access before finalizing the installation.
Hydraulic Coil Loading Car
A loading car supports positioning the coil at the mandrel. Review its capacity and travel with the coil weight, loading height, available space and site handling method.
Controls and leveling setup
Match Material Delivery to the Downstream Line
Use speed control and head adjustment to prepare the strip for the next machine. The required flatness and surface result are checked on the processed material.
VFD Speed Setting
The operator panel provides local control of the machine. Adjustable leveling speed helps match material delivery to the outlet buffer and downstream demand.
Leveling-Head Adjustment
The operating-side view shows adjustment handwheels, the roller-head position and the control cabinet. Set the leveling head for the actual thickness, strength and incoming coil condition.
Inspect the Strip and Record Settings
Check guidance and material contact surfaces, make controlled setting changes and inspect the result. Record useful settings with the material grade, width and thickness for repeat work.
Plan for Cleaning and Inspection
Keep access to the head, drive and controls clear. Stop and isolate the machine before accessing moving components, and follow the maintenance instructions supplied for the actual build.
Machine configurations
Review the Whole Machine Before Installation
The photographs show different SHL configurations and operating-side arrangements. Match the ordered machine and its accessories to the final model specification and workshop layout.
Width, Coil Handling and Working Access
The SHL-800A view provides an overall reference for the coil support and leveling machine. Confirm the actual strip width-thickness combination and leave space for coil changes.
Reel, Entry Equipment and Leveling Head
This photograph shows an SHL-200C configuration. The model and capacity tables on this page apply to SHL-A and SHL-B.
Press-line planning
Coordinate Loading, Leveling and Feeding
Plan the loading method, material direction, operator position and outlet-loop space together. A separate NC servo feeder normally controls the feed pitch and coordinates delivery to the press.
Provide feed pitch and press speed so average strip demand, leveling supply speed and buffer requirements can be reviewed as one line.
Application selection
Start with the Material and Part Requirements
SHL is evaluated for thicker coil-fed components where strip preparation, coil handling and threading need to be considered together. Select from material data and the required result.
Seat Tracks and Structural Brackets
Review actual grade and yield strength for seat mechanisms, supports and brackets. High-strength automotive material needs an application-specific capacity assessment.
Hinges and Mounting Parts
Check the width-thickness combination for heavier hinges, shelving brackets and rigid fittings, together with the flatness needed by the forming process.
Plates and Formed Components
Prepare coil strip for components where incoming shape influences downstream forming or assembly. Confirm the finished-material requirement with representative samples.
Material and handling review
Confirm Your SHL-A or SHL-B Configuration
Send the coil data and press-line requirements. HENLI can review the material capacity, expansion method, entry support and loading arrangement together.
What to Include
FAQ