High-speed thin-strip leveling
S-Type High-Speed Leveler for Stator & Lamination Lines
Level thin coil strip and buffer it in an S-shaped loop before high-speed feeding. The HENLI S-Type connects decoiling with motor lamination, stator, rotor and other thin-strip stamping lines.
Why the S-Type exists
A Strip Buffer Between Coil Pay-Off and High-Speed Feeding
The feeder draws strip in repeated cycles. The S-shaped path holds a reserve of material so the upstream strip supply can be coordinated with changing demand at the press.
Supply the Coil Strip
The decoiler supports the coil and pays off material into the leveling line.
Straighten and Buffer
The leveling section prepares the strip, while the internal S-loop provides controlled strip storage.
Control Feed Pitch
A suitable gear, cam or servo feeder advances the required length in coordination with the press.
Match the Production Cycle
Review press speed, feed pitch, feeding interval and the material demand of the die together.
Material path
See How the S-Loop Connects to the Feeder
These full-size views show the loop, machine frame and downstream connection. Use them to review the layout and access around your feeding equipment.
S-Shaped Strip Path
The curved path provides an internal buffer for thin strip before downstream feeding. Set the loop condition for the selected material and production cycle.
Connection to the High-Speed Feeder
The illustrated TUS-400 connects toward a GCD-400 feeder. Match the exit height and strip path to the feeding equipment.
Frame and Working Area
Check the machine footprint and access for threading, setup and maintenance when planning the line.
Internal Loop Chamber
The loop area holds the strip reserve within the machine arrangement. Usable storage depends on the specified setup and material.
Outfeed Side
Review the strip exit and its transition toward the feeder to suit the actual line height and spacing.
Support Table and Guide Path
The support area helps guide thin strip through the machine. Confirm the guide arrangement for the working width and material condition.
Leveling and adjustment
Roller Contact and Setup Points
The standard TUS specification lists 15 leveling rollers and 2 pinch rolls with adjustable pressure. Roller engagement and guiding are set for the actual material and required result.
Roller Entry and Pinch Feeding
The front view shows the roller area where strip enters the working section. Keep setup and contact conditions appropriate to the material.
Leveling Roller Arrangement
The standard table lists ร32 mm leveling rollers: 7 upper and 8 lower. The 2 pinch rolls are listed separately.
Pressure Spring Detail
The spring and adjustment hardware are part of the roller contact setup. Review the supplied machine instructions for adjustment.
Four-Point Vertical Adjustment
The front adjustment points support setup of the leveling section. Check the resulting strip condition when establishing a material setup.
Loop sensing
Coordinate Strip Supply with Downstream Demand
The listed TUS configuration uses two sets of photoelectric switches with frequency-converter speed control. The controller, operating modes and line interfaces are confirmed with the supplied configuration.
Photoelectric Loop Sensor
Photoelectric sensing monitors the loop condition and provides input for coordinating strip supply.
Operator Control Panel
The panel provides access to the machine controls. Confirm its functions and integration with the decoiler, feeder and press for your project.
Standard model selection
TUS-200, TUS-300 and TUS-400 Specifications
The table covers the standard TUS model group. Select from the actual strip width, thickness, material properties and feeding cycle; confirm the minimum usable width and required output for your application.
| Specification | TUS-200 | TUS-300 | TUS-400 |
|---|---|---|---|
| Maximum strip width | 200 mm | 300 mm | 400 mm |
| Material thickness | 0.1โ1.0 mm | 0.1โ1.0 mm | 0.1โ1.0 mm |
| Listed feeding speed | 60 m/min | 60 m/min | 60 m/min |
| Motor power | 1 HP | 1 HP | 2 HP |
| Adjustment method | 4-point vertical | 4-point vertical | 4-point vertical |
| Pinch rolls | 2 / adjustable pressure | 2 / adjustable pressure | 2 / adjustable pressure |
| Leveling rollers | ร32 mm, 7 upper / 8 lower | ร32 mm, 7 upper / 8 lower | ร32 mm, 7 upper / 8 lower |
| Speed control | Photoelectric loop sensing with frequency-converter speed control | Photoelectric loop sensing with frequency-converter speed control | Photoelectric loop sensing with frequency-converter speed control |
| Loop sensing | 2 sets of photoelectric switches | 2 sets of photoelectric switches | 2 sets of photoelectric switches |
On a small screen, scroll the table sideways to compare all three models. Maximum width, thickness range and speed are selection references; confirm their applicable combination for the material and supplied configuration.
High-speed stamping applications
Choose the Setup Around the Part You Stamp
Motor and transformer laminations are common applications. The part, material surface, feeding cycle and required flatness determine the complete setup.
Stator and Rotor Cores
Prepare thin strip and manage the buffer before high-speed feeding into the lamination die.
EI / UI Core Stamping
Review the actual silicon-steel grade, thickness, surface condition and repeat feeding requirements.
High-Speed Stamping
Assess other suitable thin steel, stainless steel or similar strip within the chosen configuration and required result.
Leveler within a Press Feeding Line
Plan coil handling, leveling and feeding as one material path. The machine positions must suit the press and operator access.
On-Site Coil Pay-Off and Press Arrangement
Use the site layout to check the working height, line spacing and access around the installed equipment.
Project configurations
S-Type Installation Projects
Compare workshop and press-side views to review machine position, feeder connection and operator access for your line.
THS-200 Workshop Installation
THS-200 installed with a decoiler in a workshop. The photograph shows coil pay-off, the leveling frame and the available working area.
THS-650 Feeder-Side Installation
THS-650 at the feeder-side connection. Review the strip path, spacing and equipment access when planning a comparable installation.
Position beside the Press Line
Check the machine location relative to the press, feeder and control equipment when planning the installation.
Multiple Press-Line Installations
Allow suitable access and circulation around each line. Equipment positions and separation are defined by the factory layout.
Decoiler, Leveler and Feeder Set
This green machine set illustrates a separate project arrangement for coil pay-off, S-loop leveling and feeding.
Front View of the Equipment Set
Use the alternate view to review the spacing and relationship between the units. Final dimensions and capacities follow the specified project.
Machine in operation
Review the S-Type Leveler and Feeding Line
Watch the material path, roller section and feeder-side connection, then compare the arrangement with your own material and press data.
Compare the appropriate process
S-Type, U-Type or Precision Leveling?
Choose by material, strip path, feeding cycle and required result. Do not infer a flatness advantage from the S-Type or U-Type name alone.
S-Type High-Speed Leveler
Review the S-loop arrangement when the high-speed thin-strip line needs coordinated buffering between decoiling and feeding.
U-Type High-Speed Leveler
Compare the material route, line interfaces and available space with the U-Type leveler. Confirm the required output for either configuration.
Precision Sheet & Coil Leveler
Review a suitable SSL precision leveler when the material condition, flatness or surface requirements call for precision leveling.
Quotation checklist
Send Your Line Data for S-Type Selection
HENLI reviews the leveler together with the material, decoiler, feeder, press and die requirements.
FAQ
