What is a Horizontal Wire Decoiler / Cable Decoiler / Rotary Pay-off Stand?
A horizontal wire decoilerโalso searched as a cable decoiler, wire uncoiler, wire uncoiler machine or rotary pay-off standโsupports flat and round wire coils on a horizontal turntable. Because the coil lies on the plate instead of being mounted through an expansion mandrel, selection focuses on coil O.D., coil weight, stack height, wire size or strip width, and downstream demand; coil I.D. is not the mounting constraint.
To maximize your production efficiency and equipment safety, our automatic wire feeding machines are engineered with the following standout features:
-
Smart Sensor Control System: Equipped with advanced induction controls for timing, wire breakage (material shortage), and wire deviation. This ensures a highly safe and reliable automated feeding process.
-
High Compatibility & Synchronization: Designed for seamless integration, the machine can be wired in series or parallel with your main production equipment. It supports both independent wire feeding and perfectly synchronized operation with your host machine.
-
Two-Stage Speed Control: Features a unique dual-speed feeding function. Operators can easily adjust both the normal feeding speed and the compensation rotation speed using the integrated tension lever arm.
-
Automatic Stop & Buzzer Alarm: Safety is our priority. The machine features an auto-stop function that immediately halts operation and triggers a loud buzzer alarm in the event of wire tangling, material shortage, or any feeding abnormalities, protecting your entire production line.
Technical Specifications: 100KG to 1000KG Wire Pay-off Capabilities
| MODEL | WT-100 | WT-200 | WT-300 | WT-400 | WT-500 | WT-800 | WT-1000 |
|---|---|---|---|---|---|---|---|
| Max. Loading Weight | 100 kg | 200 kg | 300 kg | 400 kg | 500 kg | 800 kg | 1000 kg |
| Feeding Tray Dia. (O.D.) | 700 mm | 850 mm | 1100 mm | 1400 mm | 1400 mm | 1600 mm | 2000 mm |
| Machine Power | 0.75 KW | 0.75 KW | 0.75 KW | 0.75 KW | 2.2 KW | 2.2 KW | 2.2 KW |
| Machine Weight | 150 kg | 250 kg | 300 kg | 400 kg | 550 kg | 800 kg | 1100 kg |
WT-100 (100KG Capacity): The Compact Solution
Designed for lightweight wire handling, the WT-100 supports up to 100kg coils with a 700mm feeding tray. Its space-saving footprint and 0.75KW motor make it the perfect entry-level pay-off stand for small workshops and precision spring making.
WT-200 (200KG Capacity): The Balanced Performer
Stepping up in capacity, the WT-200 safely handles 200kg coils on an 850mm tray. It offers an excellent balance between a compact design and extended continuous production, ideal for standard CNC wire bending applications.
WT-300 (300KG Capacity): The Versatile Standard
The WT-300 is our highly versatile mid-range decoiler. Supporting 300kg loads with a larger 1100mm rotary tray, it is the most popular choice for medium-sized wire forming machines, providing smooth, tangle-free material delivery.
WT-500 (500KG Capacity): The Heavy-Duty Upgrade
Built for heavier production demands, the WT-500 upgrades to a powerful 2.2KW motor to easily rotate up to 500kg of wire. Featuring a 1400mm tray and an enhanced tension arm structure, it ensures stable and reliable pay-off for thicker wire diameters.
WT-1000 (1000KG Capacity): The Industrial Powerhouse
Our most robust wire feeding solution, the WT-1000 is engineered for massive 1000kg industrial coils. Featuring a heavily reinforced 2000mm tray and a heavy-duty chassis, it delivers uninterrupted, high-volume wire feeding for the most demanding production lines.
Ideal Wire Decoiler & Pay-off Solutions for Spring Machine and Bending Machines
When operating high-speed CNC spring machines or precision wire bending equipment, the quality of your wire feeding directly impacts your production efficiency. Unstable feeding, wire tangling, or excessive tension can lead to inaccurate product dimensions and costly machine downtime.
Our horizontal wire decoiler is specifically engineered to eliminate these bottlenecks, acting as the perfect companion for your primary forming equipment in any busy workshop environment.
Seamless Integration for CNC Spring Making
Spring manufacturing requires continuous, tension-free wire delivery to maintain the material’s natural cast. Our rotary wire uncoiler utilizes a highly sensitive tension lever arm and a variable speed control system. This ensures that the wire is fed smoothly and consistently, preventing any jerking motions that could affect the precision of your tight-tolerance springs.
Robust Feeding for 2D/3D Wire Bending Machines
Wire bending processes often involve intermittent, heavy pulling forces. The sturdy turntable design of our pay-off stand effortlessly handles the sudden start-and-stop cycles of CNC benders. By perfectly synchronizing with the bending machine’s operating speed, it prevents material over-run and guarantees a steady, reliable supply of flat or round wire, even for large-diameter heavy coils.
Workshop-Proven Reliability
As seen in active production facilities, our compact yet heavy-duty design organizes your wire stock effectively. It keeps the wire loop controlled and off the floor, maximizing your floor space while maintaining a safe and efficient working environment.