Project Description
Economical Flat Type
Type one:single dot earloop welding machine
Efficiency of each set is 6-8 pls/min
This mask production line needs to be used with Mask body printing machine.
Efficiency of Mask body printing machine:300 pls/min
This mask production line needs to cut the ear straps separately for welding.
To adopt this scheme, 5 single dot earloop welding machine devices are required.
Total efficiency is 30~40 pcs/min, demanding 5 people.
Type two:double head automatic rotation earloop welding machine
This kind of double head automatic earloop welding machine no needs manual cutting the whole earloop one by one. The machine can automatically pull earloop as long as you put the bag of earloop besides it
This mask production line needs to be used with Mask body printing machine.
Efficiency of Mask body printing machine:300 pls/min
To adopt this scheme, 2 double head automatic rotation earloop welding machine devices are required.
Total efficiency is 30~40 pcs/min, demanding 2 people.
Type three:automatic earloop welding machine
To adopt this scheme, 1 automatic earloop welding machine devices are required.
Total efficiency is 50~60 pcs/min, demanding 1 people.
You can also choose to install an automatic mask feeding machine and use it with Mask body printing machine.
The equipment has a relatively high degree of automation, can realize staged manual operation, and has low requirements for operating staff. It only needs to unwind and sort the finished product, pull the tube into the material, and position accurately, which can minimize the waste of materials and effectively guarantee the quality of the masks.
If adopt this scheme, I think using 2 automatic earloop welding machine and 1 Mask body printing machine is very efficient.
Total efficiency is 100~120 pcs/min, demanding 2 people.
Type four:1+2 type flat automatic mask making machine
To adopt this scheme, one 1+2 type flat mask making machine devices are required.
Total efficiency is 80~100 pcs/min, demanding 2 people.
Description and Characters
1. The equipment will stack three or four rolls of non-woven fabrics together through the body machine of the mask (the nose bridge is automatically cut and clipped to fit) and automatically position until the non-woven fabric is folded . Automatically discharge after cutting and forming. The mask is transmitted to the ear belt machine by the conveyor and automatically weld the elastic cord (The production line can include one elastic cord welding machine , two or three machines . Henli’s standard type is with two machines )
2. It is mainly used in the automatic equipment of making disposable face mask with non-woven fabric .
3. The equipment is simple in operation, stable in working, high efficiency in loading and unloading , compact in structure and small in land occupation. The frame is made of aluminum alloy ,which is solid, nice appearance and rust free. It adopts Japan Mitsubishi PLC and writes its own program actions .
4. Main mechanism components: non-woven fabric coil placing frame, mask body machine lamination, nose bridge automatic straightening and cutting, automatic folding, welding, cutting, transfer conveyor , elastic cord welding machine, automatic blanking conveyor belt, etc.
Machine Features
MEDICAL FACE MASK FORMING LINE
Aluminum alloy frame, steady and neat, fast to set up.
- Compact design, less space investment.
- Fully automatic production, only one labor needed.
- Individual detect sensor for each station, status monitor on touch screen, fast debug if the machine failure.
- Highquality electrical components and pneumatic components
MATERIAL FEEDING SYSTEM
- Aluminum alloy frame, fast to set up and adjust
- 1~4 Rolls material loaded, and individual tension control.
- Material roll diameter up to 600
MASK FORMING MACHINE
- Robust aluminum alloy frame, one-piece CNC steel working table
- Nosewire feeding system, consists of decoiler, feeding unit, straighter, encoder, cutter.
- Pleating unit, durable stainless steel made, fast to adjust and debug.
- Welding unit, durable stainless steel made, fast to adjust and debug.
- Ultrasonic station, equipped with strong turbo radiator
- Cutterunit, durable stainless steel made
CENTRAL DISTRIBUTOR
- Individual PLC control, connect and distribute masks from masking making machine to ear-loop welding machine.
- Touch screen to control and status monitor.
EAR-LOOP WELDING MACHINE
- Individual PLC control, equipped with touch screen for control and status monitor.
- Uninterrupted and double size welding, the most efficient processing way.
- Stacking and feeding out unit, can stack the mask as required and feed out automatic.