Project Description

  • Equipment Overview:

One out type full automatic flat disposable mask making line include one set of mask body machine , one set of 7 servo ear-loop welding machine , control system , etc.

  • Equipment Layout(This drawing is for reference only, and the equipment is subject to the real object)
  • Equipment installation and configuration requirements

(1).Equipment Dimension:(L)4700X(W)3500X(H)2000mm。

(2).Working Power Supply:Equipment 220V±5%,50Hz,Rated Power10.5KW。

(3).Air Compression:5-6kg/cm²,Usage rate 300L/min。

(4).Operating Environment:Temperature 10-35℃,Humidity5-35%HR ,No combustible or corrosive gas, no dust (cleanliness no less than 100000).

  • main technical parameters:
Model RPH-V11
Speed 80 – 120 pcs/min(One drag one type)
Mask Size (L)175mm  X  (W)95mm
Non-woven width 200mm
Related Material Non-woven fabric,filter,nasal clip,elastic cord
Mask Structure Outer Ear Loop
Stack Quantity Programmable
Capacity 10.5KW
Ultrasonic frequency 20KHz
air compression 5-6kg/cm²,Usage rate about 300L/min
voltage 220V,50Hz
Dimension (L)4700X(W)3500X(H)2000mm
Weight About 1300kg

 

  • Main Performance characteristics:

(1)One drag one full-automatic flat disposable mask machine, using PLC control system to make materials from coil material loading, folding and pressing, nose rib material loading, ultrasonic welding, mask forming, mask cutting, ear band material loading and welding, finished product blanking. Once completed, the whole set of production process automation operation, continuous and efficient.

(2) Intelligent control platform, convenient and quick setting of human-machine interface parameters. Simple and easy to learn operation, one person can operate multiple sets at the same time.

(3) High production stability, low failure rate and small floor area.

(4) When the coil and the nose bar are short of material, photoelectric (optical fiber) detects the raw material and automatically stops the machine to avoid waste.

(5) The ear band is automatically welded by ultrasonic. The welding ear belt machine adopts 7 servo bus control, stable and high speed.

(6) Stacking quantity parameters of finished products can be set to meet different packaging requirements.

 

  • List of main accessories
Item Name Specification Quantity Note
1 Tool Box 1
2 Operation Manual 1
3 Straight Screwdriver 1 Tool
4 Cross Screwdriver 1 Tool
5 Allen key 1 Tool
6 Monkey Wrench 1 Tool
7 Non-adjustable Wrench 8-10mm 1 Tool
8 Open Spanner 13-15 1 Tool
9 Cutter for nose bridge 1
10 Cutter 110 Length 1
11 Dead knife 130 Length 1
12 Scissor 2
13 Magnet Switch 2

Machine Features

MEDICAL FACE MASK FORMING LINE

  • Aluminum alloy frame, steady and neat, fast to set up.
  • Compact design, less space investment.
  • Fully automatic production, only one labor needed.
  • Individual detect sensor for each station, status monitor on touch screen, fast debug if the machine failure.
  • High quality electrical components and pneumatic components
  • Aluminum alloy frame, fast to set up and adjust
  • 1~4 Rolls material loaded, and individual tension control.
  • Material roll diameter up to 600mm.

MASK FORMING MACHINE

  • Robust aluminum alloy frame, one-piece CNC steel working table
  • Nosewire feeding system, consists of decoiler, feeding unit, straighter, encoder, cutter.
  • Pleating unit, durable stainless steel made, fast to adjust and debug.
  • Welding unit, durable stainless steel made, fast to adjust and debug.
  • Ultrasonic station, equipped with strong turbo radiator
  • Cutterunit, durable stainless steel made

EAR-LOOP WELDING MACHINE

  • Individual PLC control, equipped with touch screen for control and status monitor.
  • Uninterrupted and double size welding, the most efficient processing way.
  • Servo Control. Total 7 servo motors. The use of servo motor control makes the operation error rate of the equipment lower, high stability and high precision. Easy to control and operate.

Advantages of servo motor when using in face mask making line:

  1. Accuracy: Achieve closed-loop control of position, speed and torque; overcome the problem of stepping motor out of step;
  1. Speed: good high-speed performance, generally rated speed can reach 2000 ~ 3000 rpm;
  1. Adaptability: It has strong anti-overload capability and can withstand a load three times the rated torque. It is especially suitable for occasions where there is instant load fluctuation and quick start is required;
  1. Stability: The low-speed operation is stable, and the low-speed operation will not produce the stepping phenomenon similar to the stepping motor. Suitable for occasions with high-speed response requirements;
  1. Timeliness: the dynamic response time of motor acceleration and deceleration is short, generally within tens of milliseconds;
  1. Comfort: heat and noise are significantly reduced.
  • Stacking and feeding out unit, can stack the mask as required and feed out automatic.