Project Description
Machine Info
Product Name:3 in 1 Decoiler Straightener Feeder
Model: NCHL-B series
Material width:100-1800 mm
Material thickness: 0.3-3.2 mm
Supply Ability: 20 Set/Sets per Month
Port: ShenZzhen/NingBo/ShangHai
Packaging Details: standard export wooden cases, sealed with stretch film.
Warranty: 1 Year
After-sales Service Provided: Engineers available to service machinery overseas
Features
3 in 1 decoiler straightener feeder machine is an automatic equipment that integrates three functions of uncoiling, leveling and feeding. It does not need to reserve a waiting area, and has many advantages such as centralized process flow, good synchronization, high precision, high efficiency, energy saving, environmental protection, and space saving.
Thin plate 3 in 1 decoiler straightener feeder machine is mainly used in precision stamping occasions such as computers, monitors, printers, air conditioners, hardware accessories, home appliance accessories, and auto parts.
A. Decoiler Part Features
1.The housing is fabricated from welded steel plates, featuring polished welding surfaces. Post-welding, the housing undergoes annealing to relieve stress, and the bearing hole is precisely machined.
2.The main motor is driven by a gear motor, incorporating a frequency converter for speed control. The sprocket propels the material in a rotating motion, and the transmission part comes with a protective cover.
3.A ø125 rotating oil cylinder is employed for expanding the inner diameter, utilizing hydraulic expansion and a wedge-shaped slider structure for the material reel.
4.The innovative four-blade design boasts a curvature that matches the material’s inner diameter. The blade surface is hard-coated, sleek, and wear-resistant, ensuring that the material remains unharmed during operation. The A-type iron features a quick-change mechanism, allowing for swift and secure blade replacement without causing any damage. The blade surface is marked with a graduated scale.
5.The Omron photoelectric switch controls the photoelectric sensor switch.
6.Outfitted with a pneumatic disc brake mechanism.
7.Integrated with pneumatic pressing and support arms, this feature assists in material loading while preventing tail-end material from dropping and causing injury to personnel.
8.The main shaft employs a ø160 45# seamless pipe, which has undergone heat treatment through quenching and tempering.
B. Straightener Feeder Part Features
1.The primary panel undergoes CNC machining center processing to ensure uniformity between the two components, while adhering to stringent quality control measures throughout the production process.
2.The leveling box structure is primarily welded using steel plates with refined welding surfaces. Post-welding and stress-relieving annealing, the bearing hole is precisely machined.
3.The roller consists of heat-treated chrome steel 40CR, subjected to high-frequency quenching and hard chrome plating. The surface hardness ranges from HRC58 to 610, with a 0.05mm thickness of chrome plating on one side.
4.The precise worm gear and worm mechanism govern the synchronized vertical movement of the leveling roller, featuring a digital watch handwheel display for accurate adjustments.
5.The transmission gear’s tooth surface undergoes high-frequency grinding, while the lower roller is equipped with full transmission to prevent any surface damage to the material.
6.Equipped with front and rear manual width adjustment mechanisms to guarantee material diagonal precision.
7.Incorporates a feeding arm for the feeding port and a material head leveling apparatus, enabling smooth coil material insertion and efficient feeding.
8.An integrated air storage tank is included to ensure stable air pressure within the machine.
C. System control
1.Employs Japanese Yaskawa servo motors, a Mitsubishi control system, and a touch control panel for exact control.
2.Offers high-precision feeding dimensions, guaranteeing accurate feeding to meet the growing processing requirements.
3.Provides flexible and convenient feeding length adjustments, eliminating the need for mechanical modifications; simply input the desired length size using the touch display control screen.
4.The external manual control handle enables easy mold debugging.
Optional Function
Openable Straightening Head
The entire upper straightening section is designed to be openable, allowing for easy access to clean the work rollers’ surfaces of contaminants such as oil stains, debris, and non-ferrous metal oxide layers. Typically, this feature is chosen for aluminum stamping applications.
Automatically Adjusting Correction
The correction amount can be adjusted using a geared motor or servo motor, with the system’s memory capable of storing 99 sets of numerical parameters that can be accessed at any time.
Coil Car
The material is safely and smoothly transported to the main shaft of the decoiler. This component is utilized to support the material during uncoiling, ensuring the coil enters the leveler seamlessly. Generally, it is recommended to include this feature for materials weighing more than 2 tons.
Shearing Machine
The head and tail of the material are trimmed to enable easy entry into the mold and to collect any remaining material. The system can automatically and synchronously cut coil materials, minimizing manual verification and operation time, thereby enhancing production efficiency. (It is particularly beneficial to install additional components for wide and thick materials).
Automatic Double-sided Oiler
The system enables automatic oiling of both the upper and lower surfaces of the material.
Decoiling spindle support arm
Powered by a hydraulic cylinder, the support arm sustains the end of the uncoiling spindle after loading. This action balances the main bearing’s gravity, enhances the stability of the uncoiling process, and extends the spindle’s service life.
Data Table
| Model | NCHL- 300B |
NCHL- 400B |
NCHL- 500B |
NCHL- 600B |
NCHL- 700B |
NCHL- 800B |
NCHL- 1000B |
NCHL- 1300B |
NCHL- 1600B |
|---|---|---|---|---|---|---|---|---|---|
| Width of Material (mm) | 50-300 | 50-400 | 50-500 | 50-600 | 80-700 | 80-800 | 80-1000 | 100-1300 | 100-1600 |
| Thickness of Material (mm) | 0.3-3.2 | ||||||||
| Max.Coil Weight (kg) | 3000 | 5000 | 6000/8000 | 8000/10000 | |||||
| Coil I.D. (mm) | 450-530 | 480-530 | |||||||
| Max.Coil O.D. (mm) | 1500 | ||||||||
| Max.Speed (m/min) | 16 | ||||||||
| Feeding Accuracy (mm) | ±0.1/100mm | ||||||||
| Work Rollers | 3 Up / Down 4 | ||||||||
| Feeding Level (mm) | According to Customer’s Requirements | ||||||||
| Power Supper (V) | 380V 3-Phrase 380V | ||||||||
| Air Supply (kg/cm²) | 5kg/cm² | ||||||||
| Uncoil Expansion | Hydraulic Expansion | ||||||||
| Servo Motor (kw) | 1.8 | 2.9 | 4.4 | 5.5 | 7.5 | ||||
| Decoiling Motor (kw) | 2.2 | 4 | |||||||
| Machine Size (m) | 3.88×1.52 ×2.2 |
3.88×1.62 ×2.2 |
3.88×1.72 ×2.2 |
3.88×1.82 ×2.2 |
3.88×1.92 ×2.2 |
3.88×2.02 ×2.2 |
3.88×2.22 ×2.2 |
3.88×2.52 ×2.2 |
3.88×2.82 ×2.2 |
| Machine Weight (kg) | 2870 | 3440 | 4130 | 4550 | 5000 | 5500 | 6000 | 7300 | 8600 |
Video
Applicable material thickness 0.3-3.2mm is a three-in-one thin plate decoiler straightener feeder. There is no need to reserve a waiting area, and it has many advantages such as centralized process flow, good synchronization, high precision, high efficiency, energy saving, environmental protection, and space saving.
Application
Applied in 5G communication equipment parts industry
Applied in the hardware parts industry
Applied in the home appliance parts industry
Applied in the auto parts industry
How does Decoiler Straightener Feeder work
A Decoiler Straightener Feeder is a multi-functional machine used in the metal processing industry, streamlining the process of unwinding, straightening, and feeding metal coils. It consists of three main components: a decoiler, a straightener, and a feeder. The decoiler unwinds the coiled metal, while the straightener removes any curls or deformations using a series of rollers. Finally, the feeder moves the straightened metal into the press machine at a precise speed and length, ensuring accuracy and efficiency in production. This integrated system improves productivity, reduces material waste, and enhances overall work safety.
Comparison with Traditional Methods of Coil Feeding
Compared to traditional methods of coil feeding, Decoiler Straightener Feeder systems offer significant advantages. In traditional methods, separate machines handle decoiling, straightening, and feeding, often requiring manual intervention, resulting in longer setup times, increased labor costs, and reduced efficiency.
In contrast, a Decoiler Straightener Feeder combines all three functions into one machine, streamlining the process and reducing the need for manual handling. This integration leads to shorter setup times, decreased labor costs, and increased productivity. Additionally, the precision and accuracy provided by the automated system minimize material waste and improve the overall quality of finished products. Furthermore, the reduced human intervention enhances workplace safety and reduces the risk of accidents.
Industries that Benefit from a 3 in 1 Decoiler Straightener Feeder
A 3-in-1 Decoiler Straightener Feeder is a versatile and efficient machine that benefits a wide range of industries involved in metal processing and manufacturing. Some of these industries include:
1.Automotive: This industry relies heavily on precise metal forming for producing various car components such as body panels, chassis, and engine parts. A Decoiler Straightener Feeder ensures consistent quality and reduces production time.
2.Electronics: The production of electronic components and casings, like computer chassis and mobile phone casings, requires precise metal processing. The integrated system enables faster and more accurate production.
3.Appliance manufacturing: Household appliances such as refrigerators, washing machines, and ovens often consist of numerous metal parts. The Decoiler Straightener Feeder simplifies the manufacturing process, enhancing productivity and quality.
4.Construction: Metal materials used in construction, such as steel frames and beams, require precise straightening and feeding. The 3-in-1 system helps streamline the production of these components.
5.Aerospace: The aerospace industry demands high precision and quality in manufacturing metal parts for aircraft and spacecraft. The Decoiler Straightener Feeder ensures consistent and accurate production.
These are just a few examples of industries that can benefit from a 3-in-1 Decoiler Straightener Feeder. Its versatile and efficient nature makes it a valuable asset in various metal processing applications.
How to choose the right Decoiler Straightener Feeder
Choosing the right Decoiler Straightener Feeder requires considering several factors to ensure it meets your specific production needs. Here are some key aspects to consider:
1.Material type and thickness: Evaluate the type of metal (e.g., steel, aluminum, copper) and the thickness range you will be processing. Different machines are designed to handle specific materials and thicknesses.
2.Coil width and weight: Assess the maximum coil width and weight your production requires. Choose a machine with the appropriate capacity to accommodate these dimensions.
3.Feeding speed and accuracy: Determine the required feeding speed and accuracy for your production process. Faster speeds may be necessary for high-volume manufacturing, while higher accuracy is crucial for precision components.
4.Automation and control features: Evaluate the level of automation and control features you need, such as programmable logic controllers (PLCs) and touch screen interfaces. Advanced controls can improve efficiency and ease of operation.
5.Space constraints: Consider the available floor space in your facility. Decoiler Straightener Feeder systems come in various sizes, so select one that fits your workspace without compromising functionality.
6.Budget: Determine your budget for the equipment and compare it with the available options. Balance the need for quality and features with the cost of the machine.
7.After-sales support: Choose a reputable manufacturer or supplier that offers reliable after-sales support, including technical assistance, maintenance, and spare parts availability.
By considering these factors, you can select a Decoiler Straightener Feeder that best suits your production requirements, ensuring optimal efficiency, quality, and cost-effectiveness.
More Content
1.Optimizing the Feeding Mechanism of Three-in-One Decoiler Straightener Feeder
2.How to Clean the Leveling Mechanism in a 3-in-1 Decoiler Straightener Feeder
3.3 in 1 Decoiler Straightener Feeder: Revolutionizing Feeding Devices for Punch Press
4.Advanced Three-in-One Decoiler Straightener Feeder Machine: Characteristics and Benefits
5.Three-in-One Decoiler Straightener Feeder Machine Material End and Tail Cutting Device
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8.Unleashing the Potential of Press Feed Lines in Stamping Automation
9.Boost Production Efficiency with the Advanced 3-in-1 Decoiler Straightener Feeder
10.Elevating Auto Production with Decoiler Straightener Feeder Technology
12.Mastering Press Feed Line Layouts and Synchronization Techniques for Optimal Production
14.Top 10 Challenges in Decoiler Straightener Feeder Operations
15.Maximize Stamping Production Efficiency with the Decoiler-Straightener-Feeder
