Feeding devices are an essential component in punch press production, but their large footprint can pose a challenge for factories with limited space. The 3 in 1 Decoiler Straightener Feeder offers a solution to this problem by combining the functions of a material rack, leveling machine, and NC feeder in one compact device.
Benefits of the 3 in 1 Decoiler Straightener Feeder
This innovative feeding device offers numerous advantages to manufacturers, including:
- Space-saving design: The 3 in 1 Decoiler Straightener Feeder combines the functions of three machines, significantly reducing its footprint in the factory.
- Easy to operate: The auxiliary devices are powered by air or electricity, and are easy to operate, maintain, and debug. After debugging, the failure rate is low, and the leveling and feeding precision is high.
- High precision: The NC feeder can level and feed the material with a pre-set length into the punch press mold, while cooperating with high-precision molds to instantly relax the material action.
How to Operate the 3 in 1 Decoiler Straightener Feeder
To operate the 3 in 1 Decoiler Straightener Feeder, follow these simple steps:
1.Confirm that the centerline of the 3 in 1 Decoiler Straightener Feeder is consistent with the centerline of the mold line, and connect the power supply to ensure that the grounding is normal.
2.Loading materials onto the 3 in 1 Decoiler Straightener Feeder:
2.1 Place the material on the crane and stabilize it.
2.2 Press the hydraulic release button to shrink the material rack to a certain diameter. Slowly feed the material into the main shaft of the rack until the axial center surface of the material aligns with the scale on the tile. Stop the advance and remove the crane.
2.3 After placing the material, expand and tighten the material with hydraulic pressure, and the material is now in a tightened state.
2.4 Press the material arm with downward hydraulic pressure, and set the knob to the automatic position. Lift the material arm, remove the material packaging tie, and pay attention to the material rebound. (The hydraulic pressure must be pressed down, otherwise the material may be scattered, pay attention to the position of people.)
3.Feeding material into the 3 in 1 Decoiler Straightener Feeder:
3.1 Lift the feeding arm to a certain position, and set the rack knob to manual. Manually control the rotation of the rack to slowly feed the material into the feeding arm. Press the feeding pressure arm to clamp the material. Click the touch screen to feed and pull the switch, forcing the material to move forward to the machine head, and control the rack to rotate. When the material is close to the machine head, lift the feeding and pressure arms, use the pressure arm to press the material head, relax the feeding cylinder and leveling cylinder, and let the material enter the machine head. (This process must control the lifting arm and feeding and pulling switch.) Note: the pressure arm must be kept in automatic mode, otherwise the material may scatter.
3.2 Clamp the feeding cylinder, leveling cylinder, and relax the feeding cylinder, so that the material passes through the machine head, adjust the leveling height after the back, and clamp the feeding cylinder.
4.Adjusting the parts of the 3 in 1 Decoiler Straightener Feeder machine head:
4.1 Feeding drum pressure adjustment: Adjust the pressure regulating valve so that the upper drum and lower drum do not slip, while controlling the air pressure to prevent material compression, indentation, or slippage.
4.2 Material deviation: If the material starts to deviate, immediately confirm whether the mold is parallel and placed in the center of the table, and whether the material is at a right angle and in the center when entering the leveling machine. This operation can be measured by measuring tools. If it is slightly incorrect, the position of the material stop wheel can be slowly adjusted to locate.
4.3 Material leveling adjustment: The leveling roller is arranged in a serrated shape. If the inlet side leveling roller is lowered, the material bends along the roller. If the outlet side upper leveling roller is pressed down too much, the material bends downward. Generally speaking, the inlet side is lowered to a position between 1-1.5mm less than the gap between the upper and lower leveling rollers, and the outlet side is adjusted to be the same as the gap between the material and the roller (for common materials).
5.3 in 1 Decoiler Straightener Feeder feeding adjustment:
After completing the above operations, the feeding parameters can be set. Please refer to the operating instructions in the human-machine interface for specific operation methods, and then the normal production can begin.
In conclusion, the 3 in 1 Decoiler Straightener Feeder offers a revolutionary solution to the space limitations and complexities of traditional feeding devices. Its easy operation, high precision, and compact design make it a valuable addition to any punch press production line. By following the simple steps outlined above, users can take full advantage of this innovative technology and optimize their manufacturing processes.